6shz-60直聯(lián)式雙吸離心泵的設(shè)計(jì)

6shz-60直聯(lián)式雙吸離心泵的設(shè)計(jì),shz,60,直聯(lián)式雙吸,離心泵,設(shè)計(jì) 太原理工大學(xué)陽(yáng)泉學(xué)院 畢業(yè)設(shè)計(jì)任務(wù)書 畢業(yè)生 姓名 李恒威 專業(yè) 機(jī)制 指導(dǎo)教師 姓名 趙彤涌 類別 學(xué)號(hào) 0405110056 班級(jí) 04機(jī)制3 職稱 副教授 外聘√本校 一、 畢業(yè)設(shè)計(jì)題目 6shz-60直聯(lián)式雙吸離心泵的設(shè)計(jì) 二、畢業(yè)設(shè)計(jì)提供的原始數(shù)據(jù)資料 流量Q=162m3/h； 揚(yáng)程H=78m； 轉(zhuǎn)速n=2900r/min； 比轉(zhuǎn)數(shù)ns=60 雙吸離心泵整套圖紙一套 三、畢業(yè)設(shè)計(jì)應(yīng)完成主要內(nèi)容： 1、畢業(yè)設(shè)計(jì)說明書： 第3頁(yè) 共 3頁(yè) 太原理工大學(xué)陽(yáng)泉學(xué)院-----畢業(yè)設(shè)計(jì)任務(wù)書 2、畢業(yè)設(shè)計(jì)圖紙： 直聯(lián)式雙吸離心泵6shz-60的整體結(jié)構(gòu)設(shè)計(jì) 零件結(jié)構(gòu)設(shè)計(jì) 四、畢業(yè)生應(yīng)提交的畢業(yè)設(shè)計(jì)資料要求 1、畢業(yè)設(shè)計(jì)說明書：一份 2、畢業(yè)設(shè)計(jì)圖紙： 直聯(lián)式雙吸離心泵6shz-60的裝配圖 （A0） 泵體零件圖(A0) 泵蓋零件圖(A0) 泵軸零件圖(A1) 葉輪零件圖(A1) 連接發(fā)蘭零件圖(A2) 五、設(shè)計(jì)進(jìn)度安排（從第五周起） 序號(hào) 時(shí)間 周次 設(shè)計(jì)任務(wù)完成的內(nèi)容及質(zhì)量要求 1 3月24日~3月30日 第5周 收集 查詢 整理 有關(guān)的資料 2 第6周 總體方案研討,確定及草圖繪制 3 第7周 確定及草圖繪制 4 第8周 結(jié)構(gòu)理論計(jì)算 5 第9周 繪制離心泵總圖的正式圖 6 第10周 繪制離心泵裝配圖 7 第11周 繪制零件圖 8 第12周 繪制零件 9 第13周 繪制零件 10 第14周 打說明書 11 6月02日~6月08日 第15周 打印和裝訂 12 6月09日~6月15日 第16周 教師評(píng)閱和開始答辯 六、主要參考文獻(xiàn)資料 1、工具書： 《現(xiàn)代泵技術(shù)手冊(cè)》關(guān)醒凡著 　 宇航出版社 《離心泵與軸流泵》丁成偉著 機(jī)械工業(yè)出版社 《葉片泵設(shè)計(jì)手冊(cè)》 2、參考資料： 《機(jī)械設(shè)計(jì)手冊(cè)》 　 機(jī)械工業(yè)出版社 七、簽字欄 簽 字 欄 畢業(yè)生 姓名 專業(yè) 班級(jí) 要求設(shè)計(jì)工作起止日期 2008年3月24日~~~2008年6月01日 教師審核 指導(dǎo)教師（簽字） 日期 200 年 月 日 教研室主任審查（簽字） 日期 200 年 月 日 系主任批準(zhǔn)（簽字） 日期 200 年 月 日 泵的概述 泵是應(yīng)用非常廣泛的通用機(jī)械，可以說是液體流動(dòng)之處，幾乎都有泵在工作。而且，隨著科學(xué)技術(shù)的發(fā)展，泵的應(yīng)用領(lǐng)域正在迅速擴(kuò)大，根據(jù)國(guó)家統(tǒng)計(jì)，泵的耗電量都約占全國(guó)總發(fā)電量的1/5,可見泵是當(dāng)然的耗能大戶。因而,提高泵技術(shù)水平對(duì)節(jié)約能耗具有重要意義。 一.離心泵的工作原理 驅(qū)動(dòng)機(jī)通過泵軸帶動(dòng)葉輪旋轉(zhuǎn)產(chǎn)生離心力,在離心力作用下,液體沿葉片流道被甩向葉輪出口,液體經(jīng)蝸殼收集送入排出管。液體從葉輪獲得能量,使壓力能和速度能均增加,并依靠此能量將液體輸送到工作地點(diǎn)。 在液體被甩向葉輪出口的同時(shí),葉輪入口中心處形成了低壓,在吸液罐和葉輪中心處的液體之間就產(chǎn)生了壓差,吸液罐中的液體在這個(gè)壓差作用下,不斷地經(jīng)吸入管路及泵的吸入室進(jìn)入葉輪中。 二、離心泵的結(jié)構(gòu)及主要零部件 一臺(tái)離心泵主要由泵體、葉輪、密封環(huán)、旋轉(zhuǎn)軸、軸封箱等部件組成,有些離心泵還裝有導(dǎo)輪、誘導(dǎo)輪、平衡盤等。 1.泵體:即泵的殼體,包括吸入室和壓出室。 ①吸入室:它的作用是使液體均勻地流進(jìn)葉輪。 ②壓出室:它的作用是收集液體,并把它送入下級(jí)葉輪或?qū)蚺懦龉?與此同時(shí)降低液體的速度,使動(dòng)能進(jìn)一步變成壓力能。壓出室有蝸殼和導(dǎo)葉兩種形式。 2．葉輪:它是離心泵內(nèi)傳遞能量給液體的唯一元件,葉輪用鍵固定于軸上，隨軸由原動(dòng)機(jī)帶動(dòng)旋轉(zhuǎn),通過葉片把原動(dòng)機(jī)的能量傳給液體。 葉輪分類: ①按照液體流入分類：?jiǎn)挝~輪（在葉輪的一側(cè)有一個(gè)入口）和雙吸葉輪（液體從葉輪的兩側(cè)對(duì)稱地流到葉輪流道中）。 ②按照液體相對(duì)于旋轉(zhuǎn)軸線的流動(dòng)方向分類：徑流式葉輪、軸流式葉輪和混流式葉輪。 ③按照葉輪的結(jié)構(gòu)形式分類:閉式葉輪、開式葉輪和半開式葉輪。 3．軸:是傳遞機(jī)械能的重要零件,原動(dòng)機(jī)的扭矩通過它傳給葉輪。泵軸是泵轉(zhuǎn)子的主要零件，軸上裝有葉輪、軸套、平衡盤等零件。泵軸靠?jī)啥溯S承支承，在泵中作高速回轉(zhuǎn)，因而泵軸要承載能力大、耐磨、耐腐蝕。泵軸的材料一般選用碳素鋼或合金鋼并經(jīng)調(diào)質(zhì)處理。 4.密封環(huán):是安裝在轉(zhuǎn)動(dòng)的葉輪和靜止的泵殼（中段和導(dǎo)葉的組合件）之間的密封裝置。其作用是通過控制二者之間間隙的方法，增加泵內(nèi)高低壓腔之間液體流動(dòng)的阻力，減少泄漏。 5.軸套：軸套是用來保護(hù)泵軸的，使之不受腐蝕和磨損。必要時(shí)，軸套可以更換。 6.軸封：泵軸和前后端蓋間的填料函裝置簡(jiǎn)稱為軸封，主要防止泵中的液體泄漏和空氣進(jìn)入泵中，以達(dá)到密封和防止進(jìn)氣引起泵氣蝕的目的。 軸封的形式：即帶有骨架的橡膠密封、填料密封和機(jī)械密封。 7.軸向力的平衡裝置. 三.離心泵的主要工作參數(shù) 1.流量:即泵在單位時(shí)間內(nèi)排出的液體量,通常用體積單位表示,符號(hào)Q,單位有m3/h,m3/s,l/s等, 2.揚(yáng)程:輸送單位重量的液體從泵入口處(泵進(jìn)口法蘭)到泵出口處(泵出口法蘭),其能量的增值,用H表示,單位為m. 3.轉(zhuǎn)速:泵的轉(zhuǎn)速是泵每分鐘旋轉(zhuǎn)的次數(shù),用N來表示。電機(jī)轉(zhuǎn)速N一般在2900轉(zhuǎn)/分左右。 4.汽蝕余量:離心泵的汽蝕余量是表示泵的性能的主要參數(shù),用符號(hào)表示。 5.功率與效率:泵的輸入功率為軸功率P,也就是電動(dòng)機(jī)的輸出功率。泵的輸出功率為有效功率。 四、泵內(nèi)能量損失 泵從原動(dòng)機(jī)獲得的機(jī)械能，只有一部分轉(zhuǎn)換為液體的能量，而另一部分則由于泵內(nèi)消耗而損失。泵內(nèi)所有損失可分為以下幾項(xiàng)： 1.水力損失 由液體在泵內(nèi)的沖擊、渦流和表面摩擦造成的。沖擊和渦流損失是由于液流改變方向所產(chǎn)生的。液體流經(jīng)所接觸的流道總會(huì)出現(xiàn)表面摩擦，由此而產(chǎn)生的能量損失主要取決于流道的長(zhǎng)短、大小、形狀、表面粗糙度，以及液體的流速和特性。 2.容積損失 容積損失是已經(jīng)得到能量的液體有一部分在泵內(nèi)竄流和向外漏失的結(jié)果。泵的容積效率一般為0．93～0．98。改善密封環(huán)及密封結(jié)構(gòu)，可降低漏失量，提高容積效率。 3.機(jī)械損失 機(jī)械損失指葉輪蓋板側(cè)面與泵殼內(nèi)液體間的摩擦損失，即圓盤損失，以及泵軸在盤根、軸承及平衡裝置等機(jī)械部件運(yùn)動(dòng)時(shí)的摩擦損失，一般以前者為主。 五、泵的變速--比例定律 1.離心泵的變速: 一臺(tái)離心泵,當(dāng)它的轉(zhuǎn)速改變時(shí),其額定流量、揚(yáng)程和軸功率都將按一定比例關(guān)系發(fā)生改變。目前,采用變頻調(diào)速電機(jī)來實(shí)現(xiàn)離心泵的變速,是一條新的重要的節(jié)能途徑。 2.比例定律的表達(dá)式: 式中,Q、H、N——泵的額定流量、揚(yáng)程和軸功率 下標(biāo)1,2分別表示不同的轉(zhuǎn)速 n——轉(zhuǎn)速 六、 離心泵的比轉(zhuǎn)數(shù) 比轉(zhuǎn)數(shù)是由相似定律導(dǎo)出的綜合性參數(shù)，它是工況的函數(shù)，對(duì)一臺(tái)泵來說，不同的工況就有不同的比轉(zhuǎn)數(shù)，為了便于對(duì)不同類型泵的性能與結(jié)構(gòu)進(jìn)行比較，應(yīng)用最佳工況（最高效率點(diǎn)）的比轉(zhuǎn)數(shù)來代表這臺(tái)泵。 在選泵時(shí)，可根據(jù)工作需要的Q、H和結(jié)合電機(jī)的轉(zhuǎn)速，計(jì)算出ns數(shù)，大致確定泵的類型。當(dāng)時(shí),一般采用容積式泵, 當(dāng)時(shí),則采用離心泵、混流泵、軸流泵等。 七、離心泵的汽蝕與吸入特性 1.汽蝕現(xiàn)象 泵所輸送介質(zhì)的液體狀態(tài)和氣體是能夠相互轉(zhuǎn)化的，轉(zhuǎn)化的條件就是壓力和溫度。在一定溫度下，液體開始汽化的臨界壓力為汽化壓力。溫度越高，液體的汽化壓力越高。泵在運(yùn)轉(zhuǎn)時(shí)，若其過流部分的局部區(qū)域（如葉輪葉片進(jìn)口稍后的某處），液體的絕對(duì)壓力下降到所抽送液體當(dāng)時(shí)溫度下的汽化壓力時(shí)，液體便在該處開始汽化，形成氣泡（氣泡內(nèi)部的壓力約等于汽化壓力）。這些氣泡隨液流向前運(yùn)動(dòng)至高壓區(qū)時(shí)，氣泡周圍的高壓液體使氣泡急劇地縮小以至凝結(jié)。在氣泡消失的同時(shí)，液體質(zhì)點(diǎn)以高速填充空穴，發(fā)生互相撞擊而形成強(qiáng)烈的水擊，使過流部件受到腐蝕和破壞。上述過程稱為汽蝕。 2.汽蝕會(huì)引起的嚴(yán)重后果: (1).產(chǎn)生振動(dòng)和噪音。 (2).對(duì)泵的工作性能有影響:當(dāng)汽蝕發(fā)展到一定程度時(shí),汽泡大量產(chǎn)生,會(huì)堵塞流道,使泵的流量、揚(yáng)程、效率等均明顯下降。 (3).對(duì)流道的材質(zhì)會(huì)有破壞:主要是在葉片入口附近金屬的疲勞剝蝕。 3.離心泵的吸入特性: (1).泵發(fā)生汽蝕的基本條件是:葉片入口處的最低液流壓力≤該溫度下液體的汽化壓力。 (2).有效汽蝕余量:泵進(jìn)口處（位置水頭為零）液體具有的全水頭減去汽化壓力水頭凈剩的值，用表示。 (3).泵必需的汽蝕余量:液流從泵入口到葉輪內(nèi)最低壓力點(diǎn)K處的全部能量損失,用表示。 (4).與的區(qū)別和聯(lián)系: > 泵不汽蝕 = 泵開始汽蝕 < 泵嚴(yán)重汽蝕 (5).對(duì)于一臺(tái)泵,為了保證其安全運(yùn)行而不發(fā)生汽蝕,對(duì)于泵的必須汽蝕余量還應(yīng)加一個(gè)安全裕量,于是,泵的允許汽蝕余量為: = 4.提高離心泵抗汽蝕性能的方法有: (1).改進(jìn)機(jī)泵結(jié)構(gòu),降低,屬機(jī)泵設(shè)計(jì)問題。 (2).提高裝置內(nèi)的有效汽蝕余量.最主要最常用的方法是采用灌注頭吸入裝置. 此外，盡量減少吸入管路阻力損失，降低液體的飽和蒸汽壓，即在設(shè)計(jì)吸入管路時(shí)盡可能選用管徑大些，長(zhǎng)度短些，彎頭和閥門少些，輸送液體的溫度盡可能低些等措施，都可提高裝置的有效氣蝕余量。 5.軸向力的平衡裝置 (1).軸向力的產(chǎn)生原因 ①葉輪前后兩側(cè)因流體壓力分布情況不同(輪蓋側(cè)壓力低,輪盤壓力高)引起的軸向力A1,其方向?yàn)樽匀~輪背側(cè)指向葉輪入口。 ②流體流入和流出葉輪的方向和速度不同而產(chǎn)生的動(dòng)反力A2,其方向與A1相反,所以總軸向力A=A1-A2,方向一般與A1相同(一般A2較小)。 (2).軸向力的平衡 ①采用雙吸式葉輪:葉輪兩側(cè)對(duì)稱,流體從兩端吸入,軸向力自動(dòng)抵消而達(dá)到平衡。 ②開平衡孔或裝平衡管: A:在葉輪輪盤上相對(duì)于吸入口處開幾個(gè)平衡孔。 B:為避免開平衡孔后,因主流受擾動(dòng)而增加水力損失,可設(shè)平衡管代替平衡孔,即采用一小管引入口壓力至輪盤背側(cè)。 ③采用平衡葉片:在葉輪盤背面鑄幾條徑向筋片,筋片帶動(dòng)葉輪背面間隙內(nèi)的流體加速旋轉(zhuǎn),增大離心力,從而使葉輪背面壓力顯著降低。 ④利用止推軸承承受軸向力。一般小型的單吸泵中止推軸承可以承受全部的軸向力，防止泵軸竄動(dòng)。 八、雙吸水泵的拆裝 (一)解體步驟 1、分離泵殼 (1) 拆除聯(lián)軸器銷子，將水泵與電機(jī)脫離。 (2) 拆下泵結(jié)合面螺栓及銷子，使泵蓋與下部的泵體分離，然后把填料壓蓋卸下。 (3) 拆開與系統(tǒng)有連接的管路(如空氣管、密封水管等)，并用布包好管接頭，以防止落入雜物。 2、吊出泵蓋 檢查上述工作已完成后，即可吊下泵蓋。起吊時(shí)應(yīng)平穩(wěn)，并注意不要與其它部件碰磨。 3、吊轉(zhuǎn)子 (1) 將兩側(cè)軸承體壓蓋松下并脫開。 (2) 用鋼絲繩拴在轉(zhuǎn)子兩端的填料壓蓋處起吊，要保持平穩(wěn)、安全。轉(zhuǎn)子吊出后應(yīng)放在專用的支架上，并放置牢靠。 4、轉(zhuǎn)子的拆卸 (1) 將泵側(cè)聯(lián)軸器拆下，妥善保管好連接鍵。 (2) 松開兩側(cè)軸承體端蓋并把軸承體取下，然后依次拆下軸承緊固螺母、軸承、軸承端蓋及擋水圈。 (3) 將密封環(huán)、填料壓蓋、水封環(huán)、填料套等取下，并檢查其磨損或腐蝕的情況。 (4) 松開兩側(cè)的軸套螺母，取下軸套并檢查其磨損情況，必要時(shí)予以更換。 (5) 檢查葉輪磨損和汽蝕的情況，若能繼續(xù)使用，則不必將其拆下。如確需卸下時(shí)，要用專門的拉力工具邊加熱邊拆卸，以免損傷泵軸。 (二)裝配順序 1、轉(zhuǎn)子組裝 (1) 葉輪應(yīng)裝在軸的正確位置上，不能偏向一側(cè)，否則會(huì)造成與泵殼的軸向間隙不均而產(chǎn)生摩擦。 (2) 裝上軸套并擰緊軸套螺母。為防止水順軸漏出，在軸套與螺母間要用密封膠圈填塞。組裝后應(yīng)保證膠圈被軸套螺母壓緊且螺母與軸套已靠緊。 (3) 將密封環(huán)、填料套、水封環(huán)、填料壓蓋及擋水圈裝在軸上。 (4) 裝上軸承端蓋和軸承，擰緊軸承螺母，然后裝上軸承體并將軸承體和軸承端蓋緊固。 (5) 裝上聯(lián)軸器。 2、吊入轉(zhuǎn)子 (1) 將前述裝好的轉(zhuǎn)子組件平穩(wěn)地吊入泵體內(nèi)。 (2) 將密封環(huán)就位后，盤動(dòng)轉(zhuǎn)子，觀察密封環(huán)有無摩擦，應(yīng)調(diào)整密封環(huán)直到盤動(dòng)轉(zhuǎn)子輕快為止。 3、扣泵蓋 將泵蓋扣上后，緊固泵結(jié)合面螺栓及兩側(cè)的軸承體壓蓋。然后，盤動(dòng)轉(zhuǎn)子看是否與以前有所不同，若沒有明顯異常，即可將空氣管、密封水管等連接上，把填料加好，接著，就可以進(jìn)行對(duì)聯(lián)軸器找正了。 (三)決定泵殼結(jié)合面墊的厚度 葉輪密封環(huán)在大修后沒有變動(dòng)，那么泵殼結(jié)合面的墊就取原來的厚度即可；如果密封環(huán)向上有抬高，泵結(jié)合面墊的厚度就要用壓鉛絲的方法來測(cè)量了。通常，泵蓋對(duì)葉輪密封環(huán)的緊力為0—0.03mm。新墊做好后，兩面均應(yīng)涂上黑鉛粉后再鋪在泵結(jié)合面上。注意所涂鉛粉必須純凈，不能有渣塊。在填料涵處，墊要做得格外細(xì)心，一定要使墊與填料涵處的邊緣平齊。墊如果不合適，就會(huì)使填料密封不住而大量漏水，造成返工. 九、離心泵的操作方法 1.離心泵啟動(dòng)前的檢查 (1)電機(jī)檢修后，在連接聯(lián)軸器前，先檢查電機(jī)的轉(zhuǎn)動(dòng)方向是否正確。 (2)檢查泵出入口管線及附屬管線，法蘭，閥門安裝是否符合要求，地腳螺栓及地線是否良好，聯(lián)軸器是否裝好。 (3)盤車檢查，轉(zhuǎn)動(dòng)是否正常。 (4)檢查潤(rùn)滑油油位是否正常，無油加油，并檢查潤(rùn)滑油（脂）的油質(zhì)性質(zhì)。 (5)打開各冷卻水閥門，并檢查管線是否暢通。注意冷卻水不宜過大或過小，過大會(huì)造成浪費(fèi)，過小則冷卻效果差。一般冷卻水流成線狀即可。 (6)打開泵的入口閥，關(guān)閉泵的出口閥，并打開壓力表手閥。 (7)檢查機(jī)泵的密封狀況及油封的開度。 注意：熱油泵在啟動(dòng)前要均勻預(yù)熱。 2.離心泵的啟動(dòng) (1)全開入口閥，關(guān)閉出口閥，啟動(dòng)電機(jī)。 (2)當(dāng)泵出口壓力大于操作壓力時(shí)，檢查各部運(yùn)轉(zhuǎn)正常，逐漸打開出口閥。 (3)啟動(dòng)電機(jī)時(shí)，若啟動(dòng)不起來或有異常聲音時(shí)，應(yīng)立刻切斷電源檢查，消除故障后方可啟動(dòng)。 (4)啟動(dòng)時(shí)，注意人不要面向聯(lián)軸器，以防飛出傷人。 3.離心泵的停泵操作 (1)慢慢關(guān)閉泵的出口閥。 (2)切斷電機(jī)的電源。 (3)關(guān)閉壓力表手閥。 (4)停車后，不能馬上停冷卻水，應(yīng)泵的溫度的降到80度以下方可停水。 (5)根據(jù)需要，關(guān)閉入口閥，泵體放空。 4.離心泵操作時(shí)的注意事項(xiàng) (1)離心泵在運(yùn)轉(zhuǎn)時(shí)避免空轉(zhuǎn)。 (2)避免在關(guān)閉出口閥時(shí)長(zhǎng)時(shí)間運(yùn)轉(zhuǎn)。 (3)嚴(yán)禁用水沖電機(jī)。 (4)離心泵要在關(guān)閉出口閥的情況下啟動(dòng)。 Pump's outline The pump is the application very widespread general machinery, may say that is place of the fluid flow, nearly has the pump in the work. Moreover, along with science's and technology's development, pump's application domain is expanding rapidly, according to the over-all state statistics, pump's power consumption approximately composes the national total output of electrical energy 1/5, obviously the pump is natural consumes energy the wealthy and powerful family. Therefore, raises the pump technical level to save the energy consumption to have the important meaning. First. Centrifugal pump's principle of work The drive leads impeller revolving through the pump spindle to have the centrifugal force, under the centrifugal action of force, the liquid is flung along the leaf blade flow channel to the impeller export, the liquid sends in after the volute collection the eduction tube. The liquid obtains the energy from the impeller,  causes the pressure energy and the speed can increase, and depends upon this energy the hydraulic transport to the operating location. while the liquid is flung which exports to the impeller, the impeller eye center has formed the low pressure,  has had the differential pressure in the imbibition pot and between the impeller center liquid, in the imbibition pot's liquid under this differential pressure function, after inhales the pipeline and pump's suction chamber unceasingly enters in the impeller. Second, centrifugal pump's structure and main spare part A centrifugal pump mainly by the pump body, the impeller, the packing ring, the rotation axis, the axis seals parts and so on box to be composed, some centrifugal pumps are also loaded with the guide pulley, the inducer, the balance disc and so on. 1. Pump body: Namely pump's shell, including suction chamber and delivery chamber. ①Suction chamber: Its function is enables the liquid to flow in evenly the impeller. ②Delivery chamber: Its function collects the liquid, and sends in it the subordinate impeller or guides the eduction tube, at the same time reduces the liquid the speed, causes the kinetic energy to further turn the pressure energy. The delivery chamber has the volute and the guide vane two forms. 2. Impeller: It is in the centrifugal pump transmits the energy for the liquid only part, the impeller with the bond fixation on the axis, leads revolving along with the axis by the prime mover, passes to through the leaf blade prime mover's energy the liquid. Impeller classification: ①According to liquid inflow classification: Single suction impeller (in impeller's one side has an entrance) and double attracts the impeller (liquid from impeller's lateral symmetry liudao impeller passage). ②Is opposite according to the liquid in centerline's flow direction classification: Runoff type impeller, axial-flow propeller and interflow type impeller. ③According to impeller's structural style classification: Shrouded impeller, open type impeller and semi-opened impeller. 3. Axis: Is transmits the mechanical energy the important components, the  prime mover's torque passes to the impeller through it. The pump spindle is the pump rotor's major parts, on the axis is loaded with components and so on impeller, axle sleeve, balance disc. The pump spindle depending on the both sides bearing supporting, makes the high speed rotation in the pump, thus the pump spindle in a big way wants the bearing capacity, to be wear-resisting, to be anti-corrosive. Pump spindle's material selects the carbon steel or the alloy steel and after the quenching and retempering treatment generally. 4. Packing ring: Is installs in the rotation impeller and the static pump housing (center-section and guide vane's assembly) between packing assembly. It is function is through controls between the two gap method, increases in the pump between the high and low pressure cavity the fluid flow resistance, reduces divulging. 5. Axle sleeve: The axle sleeve is uses for to protect the pump spindle, causes it not to corrode and the attrition. When necessity, the axle sleeve may replace. 6. Axis seals: The pump spindle and around packing box between end cover's installs short for axis to seal, mainly prevents in pump's liquid divulging and the air enters in the pump, achieves seals and prevents the air admission to cause the pump cavitation goal. the axis seals form: Namely has skeleton's rubber seal, the packing seal and the mechanical seal. 7. axial force balancing unit. Third. Centrifugal pump's prime task parameter 1. Current capacity: Namely the pump in unit of time discharges the liquid quantity, usually indicated with the Unit of volume that mark Q, the unit has m3/h, m3/s, l/s and so on, 2. Lifting: The transportation unit weight's liquid (pump suction flange) (pump discharge flange) from the pump inlet place to the pump exit, its energy's increment, indicated with H, the unit is m. 3. Rotational speed: Pump's rotational speed is the pump each minute revolving number of times, expressed with N. Electrical machinery rotational speed N generally about 2900 n/min. 4. Net positive suction head: Centrifugal pump's net positive suction head is expressed that pump's performance's main parameter,  uses the symbolic representation. 5. Power and efficiency: Pump's power input is shaft power P, is also electric motor's output. Pump's output is the active power. Fourth, pump proper energy loss Pump mechanical energy which obtains from the prime mover, has a part to transform into the liquid energy, but another part because in the pump consumes loses. In the pump all losses may divide into the following several items: 1. Hydraulic loss by the liquid in pump impact, the turbulent flow and the surface friction creates. The impact and the eddy current loss are because the liquid flow change direction produces. The liquid flows through the flow channel general meeting which contacts to present the surface friction, from this produces the energy loss is mainly decided by flow channel's length, the size, the shape, the surface roughness, as well as liquid speed of flow and characteristic. 2. Volumetric loss: volumetric loss was already obtained the energy liquid to have a part to flee the result which in the pump the class and leaked outward. Pump's volumetric efficiency is 0.93～0.98 generally. Improves the packing ring and the seal structure, may reduce the leakage, raises the volumetric efficiency. 3. Mechanical loss mechanical loss refers to the impeller lap side and the pump housing friction loss between the liquid, namely the disc loses, as well as pump spindle when packing, bearing and balancing unit and so on mechanical part movement friction loss, generally before primarily. Fifth, pump's speed change--Proportionality law 1. Centrifugal pump's speed change: A centrifugal pump, when its rotational speed change, its rated flow, lifting and the shaft power will have the change according to the certain proportion relations. At present, uses the frequency conversion velocity modulation electrical machinery to realize centrifugal pump's speed change, is a new important energy conservation way. 2. proportionality law expression: In the formula, Q, H, N-- pump's rated flow, lifting and shaft power The subscript 1,2 express the different rotational speed separately n-- rotational speed Sixth, centrifugal pump's ratio rotation Compared to the rotation is the comprehensive parameter which derives by the law of similarity, it is the operating mode function, to a pump, the different operating mode has differently compared to the rotation, for ease of carries on the comparison to the different type pump's performance and the structure, the application optimum condition (the peak efficiency spot) the ratio rotation represents this pump. When chooses the pump, may according to job requirement Q, H and unifies electrical machinery's rotational speed, calculates the ns number, determines pump's type approximately. At that time, used the positive displacement pump generally, at that time, used the centrifugal pump, the interflow pump, the axial flow pump and so on. Seventh,centrifugal pump's cavitation and inspiration characteristic 1.Cavitation phenomenons The pumping station transportation medium's liquid condition and the gas are can transform mutually, the transformed condition is the pressure and the temperature. Under certain temperature, the liquid starts the critical pressure which vaporizes for the vaporization pressure. The temperature is higher, the liquid vaporization pressure is higher. Pump when revolution, if its overflow part local region (for example impeller blade import later somewhere), the liquid absolute pressure drops when pulled out delivers the liquid at that time under the temperature vaporization pressure, the liquid then in this place starts to vaporize, the bubble formation (air bubble internal pressure approximately was equal to vaporization pressure). When these air bubbles along with liquid flow forward motion to high pressure region, down to around the air bubble high-pressured liquid causes the air bubble to reduce suddenly congeals. While air bubble vanishing, the liquid particle by the high speed packing hole, occurs hits mutually forms the intense pressure surge, causes the overflow part to receive the corrosion and the destruction. The above process is called the cavitation. 2. Cavitation will cause serious results: (1). has the vibration and the noise. (2). is influential to pump's operating performance: When the cavitation develops the certain extent, the  steam bubble produces massively, will stop up the flow channel, will cause pump's current capacity, lifting, the efficiency and so on obviously to drop. (3). will have the destruction to flow channel's material quality: Is mainly nearby the leaf blade entrance the metal weary disintegration. 3. centrifugal pump's inspiration characteristic: (1). Pump has the cavitation basic condition is: Under leaf blade entrance lowest liquid flow pressure <= this temperature liquid vaporization pressure . (2). effective net positive suction head: The pump entry (potential head is the entire flood peak which zero) the liquid has subtracts the value which the vaporization delivery head remains only, with expression. (3). pump essential net positive suction head: Liquid flow from pump inlet to impeller in minimal pressure point of force K place complete energy loss, with expression. (4). With and difference and relation: >Pump not cavitation = The pump starts the cavitation < Pump serious cavitation (5). regarding a pump, to guarantee that its safe operation does not have the cavitation, must the net positive suction head also be supposed to add a security allowance regarding the pump, therefore, pump's permission net positive suction head is: = 4. Enhances the centrifugal pump anti-cavitation performance the method to include: (1). I mprovement machine pump structure, reduces, is machine the pump design question. (2). Enhancement installment effective net positive suction head. Most mainly the most commonly used method uses the irrigation inspiration installment. In addition, reduces the inspiration pipeline resistance loss as far as possible, reduces the liquid the saturated steam tension, namely when design inspiration pipeline selects caliber big as far as possible, length short, the bend and valve few, transportation liquid temperature as far as possible low and so on measures, may enhance the installment the effective cavitation remainder. 5. axial force balancing unit (1). axial force production reason ①Around because the impeller the both sides the fluid pressure distributed situation different (wheel cap lateral pressure is low,  wheel disk pressure high) causes axial force A1, its direction for from impeller back side direction impeller eye. ②The fluid flows in and flows out dynamical reaction A2 which impeller's direction and the speed different produce, its direction and A1 are opposite, therefore line shaft directive force A=A1-A2, the direction is ordinary and A1 same (general A2 is small). (2). Axial force balanced ①Uses double attracts the type impeller: The impeller lateral symmetry, the fluid from the both sides inspiration, the axial force automatic counter-balance achieves balanced. ②Opens the balancing hole or installs the compensating pipe: A: Opens several balancing holes in the impeller wheel disk photograph well regarding the induction port place. B: After order to avoid the balancing hole, because the mainstream is disturbed increases the hydraulic loss, may suppose the compensating pipe to replace the balancing hole, namely uses an acorn tube leading-in point pressure to the wheel disk back side. ③Uses the balanced leaf blade: Casts several radial direction muscle piece at the back of the leaf wheel disk, the  muscle piece drives at the back of the impeller in the gap fluid to accelerate to revolve, increases the centrifugal force, , thus causes at the back of the impeller the pressure obviously to reduce. ④Using thrust bearing withstanding axial force. Generally in the small single suction pump the thrust bearing may withstand the complete axial force, prevents the pump spindle to flee moves. Eighth, double suction pump's knocked-down and assemble (first) disintegration step 1、The separation pump housing (1) Demolition shaft coupling pin, is separated from the water pump and the electrical machinery. (2) Dismantles the pump junction plane bolt and the pin, causes the pump cover with the lower part pump body separation, then unloads the stuffing ring. (3) Disassembles with the system has the connection pipeline (for example air conduit, seal water pipe and so on), and with the cloth wrapper good pipe connection, prevents to fall into the sundry goods.after 2, Hangs pump Cover to inspect the above work already completes, then hangs the pump cover. When hoisting up should be steady, and pays attention do not bump with other parts rubs. 3、Hangs rotor (1) And withdraws both sides bearing body gland Matushita. (2) Uses the steel wire to tie up in the rotor both sides stuffing ring place hoisting up, must maintain is steady, is safe. After the rotor hangs, should place on the special-purpose support, and lays aside sturdily. 4、Rotor's disassemblage (1) Dismantles the pump side shaft coupling, takes care of properly connects the key. (2) Loosens the both sides bearing body end cover and takes down the bearing body, then dismantles the bearing fastening nut, the bearing, the bearing end cover in turn and keeps off the hydrosphere. (3) The packing ring, the stuffing ring, the water sealing ring, the padding set and so on takes down, and inspects its attrition or the corrosion situation. (4) Loosens the both sides the axle sleeve nut, takes down the axle sleeve and inspects its attrition situation, time the necessity gives to replace. (5)Inspection impeller attrition and cavitation situation, if can continue to use, then does not will certainly it to dismantle. If must unload firmly time, must use the special pulling force tool to heat up while disassembles, in order to avoid damages the pump spindle. (second) assemble sequence 1、The rotor assemble (1) Impeller to install in the axis correct position, cannot be partial to one side, will otherwise create with pump housing's axial play uneven has the friction. (2) Installs the axle sleeve and screws tight the axle sleeve nut. In order to prevent Shui Shunzhou to leak off, must use the seal rubber or plastic rings between the axle sleeve and the nut to pad. After the assembly, should guarantee that the rubber or plastic rings by the axle sleeve nut is contracted, and nut and axle sleeve already depending on tight. (3) The packing ring, the padding wrap, the water sealing ring, the stuffing ring and keeps off the hydrosphere to install on the axis. (4) Installs the bearing end cover and the bearing, screws tight the bearing nut, then installs the bearing body and is tight the bearing body and the bearing end cover. (5) Installs the shaft coupling. 2、Hangs into rotor (1) To hang steadily into the fore-mentioned attire good rotor module in the pump body.after (2) Takes place the packing ring, the plate moves the rotor, whether there is observes the packing ring to rub, should adjust the packing ring to move the rotor vividly until the plate. 3、Buckle pump cover Fastens the pump cover, tight pump junction plane bolt and both sides bearing body gland. Then, the plate moves the rotor to look whether with before differs from, if does not have obviously exceptionally, then the air conduit, the seal water pipe and so on connects, adds the padding, then, might carry on the antithetical couplet axial organ to adjust. (Third) Decision pump housing junction plane pad's thickness Impeller packing ring after the overhaul has not changed, then the pump housing junction plane's pad takes the original thickness then; If the packing ring has upwardly raises, pump junction plane pad's thickness needed to use to press the lead wire the method to survey. Usually, the pump cover to the impeller packing ring's tight strength is 0-0.03mm. After the new pad completes, after both sides should spread the black white lead, spreads again in the pump junction plane. The attention spreads the white lead to be pure, cannot have the slag lump. Contains in the padding place, the pad must do, certainly must especially carefully cause the pad and the padding contain place the edge even uneven. If the pad is inappropriate, will cause the packing seal, but the massive water leakages, will create doing over. Nine, centrifugal pump's operating procedure 1. Centrifugal pump starts the inspection (1) Electrical machinery overhaul, before connecting the shaft coupling, inspects electrical machinery's rotation direction first to be whether correct. (2) inspection pumps out the inlet line and the attached pipeline, the flange, the valve installs whether to meet the requirement, foot bolt and grounding to be whether good, whether the shaft coupling does install. (3) jigger inspection, rotates whether normally. (4) inspection lubricating oil oil level is whether normal, refuels without the oil, and inspects the lubricating oil (fat) oil material nature. (5) turns on various cooling water valve, and inspects the pipeline to be whether unimpeded. Attention cooling water not suitable oversized or too small, will create the waste oversized, too small, then the cooling performance will be bad. Generally the cooling current of water becomes the striation (6) dozen of pumping's inlet valve, closes pump's outlet valve, and turns on the pressure gauge valve. (7) inspection machine pump's seal condition and oil seal opening. attention: The hot oil pump wants evenly before the start preheating. 2. centrifugal pump's start (1) all operates the inlet valve, closes the outlet valve, the starting dynamo. (2), when the pump outlet pressure is bigger than the service pressure, inspects each work on six cylinders, turns on the outlet valve gradually.when (3) starting dynamo, if the start or has time the unusual sound, should the dump inspection, after eliminating the breakdown, immediately only then starts.when (4) start, pays attention to the human not to face the shaft coupling, by against departs offends somebody. 3. the centrifugal pump stops the pump to operate (1) to close pump's outlet valve slowly. (2) shuts off electrical machinery's power source. (3) closes the pressure gauge valve. (4) parking, cannot stop the cooling water immediately, should pump's temperature only then cut off the water supply falling to 80 degrees below.