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1、汽車輕量化長(zhǎng)纖維增強(qiáng)熱塑性塑料及其在汽車上的應(yīng)用,廣州金發(fā)科技股份有限公司,Applications of LFT on Automotive Parts,Sci. & Tech. CO., Ltd.,什么是LFT Basics concerning long fibre reinforced thermoplastics 特點(diǎn)與優(yōu)勢(shì) Advantages of long fibre reinforced thermoplastics LFT 在汽車上的應(yīng)用 Applications of LFT on Automotive Parts,Long Fibre Reinforced The
2、rmoplastics - Kingfa,廣州金發(fā)科技股份有限公司,1,什么是LFT Basics concerning long fibre reinforced thermoplastics 特點(diǎn)與優(yōu)勢(shì) Advantages of long fibre reinforced thermoplastics LFT 在汽車上的應(yīng)用 Applications of LFT on Automotive Parts,Long Fibre Reinforced Thermoplastics - Kingfa,廣州金發(fā)科技股份有限公司,2,廣州金發(fā)科技股份有限公司,Long Fibre Reinf
3、orced Thermoplastics - Kingfa,3,長(zhǎng)纖維增強(qiáng)熱塑性塑料 ( LFT/LFRT ) Long fibre reinforced thermoplastics,SFT Short fibre reinforced thermoplastics 增強(qiáng)纖維長(zhǎng)度: 0.20.6 mm 顆粒長(zhǎng)度: 13 mm,LFT 增強(qiáng)纖維長(zhǎng)度: 625 mm 顆粒長(zhǎng)度: 625 mm,什么是 LFT,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,4,玻璃纖維 Glass fibre 碳纖維 Carbon fibre
4、芳香族聚酰胺纖維 Aramide fibre 不銹鋼纖維 Steel fibre 由于玻璃纖維具有來源廣、性價(jià)比高的優(yōu)勢(shì)， 玻璃纖維為增強(qiáng)纖維的 LFT 占 LFT 總量的90以上。 Advantages of glass fibre: wide-sourced and cost-effective. More than 90% LFT are glass fibre reinforced.,LFT 的增強(qiáng)纖維,LFT fibre overview,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,5,半結(jié)晶性 Semicri
5、stalline materials PP PA6/PA66 PBT/PET PPS PEEK TPU 非結(jié)晶性 Amorphous materials ABS/AS PPO 由于性價(jià)比高，以PP為基體樹脂的LFT占LFT總量的80以上。 High performance-cost ratio makes PP-based LFT occupies 80% volume of LFT.,LFT 的基體樹脂,Possible Matrixes,什么是LFT Basics concerning long fibre reinforced thermoplastics 特點(diǎn)與優(yōu)勢(shì) Advant
6、ages of long fibre reinforced thermoplastics LFT 在汽車上的應(yīng)用 Applications of LFT on Automotive Parts,Long Fibre Reinforced Thermoplastics - Kingfa,廣州金發(fā)科技股份有限公司,6,Influence of the fibre length on the properties of PP+GF,Long Fibre Reinforced Thermoplastics - Kingfa,7,PP+GF 纖維長(zhǎng)度對(duì)性能的影響,廣州金發(fā)科技股份有限公司,Long F
7、ibre Reinforced Thermoplastics - Kingfa,8,突出的力學(xué)性能 Markedly higher mechanical properties 高缺口沖擊強(qiáng)度 Higher notched impact strength 蠕變趨勢(shì)減小 Reduced creep tendency 收縮率減小Reduced shrinkage 各向異性減小/低翹曲 Less anisotropy/Less warp 尺寸穩(wěn)定性提高 Enhanced dimensional stability 抗動(dòng)態(tài)疲勞性能優(yōu)異 Excellent dynamic fatigue-resistan
8、t properties 熱膨脹系數(shù)與金屬相當(dāng) CTE similar to metal 在寬溫度范圍和氣候條件下非常好的穩(wěn)定性 Very good stability under a wide of temperatures and climatic conditions,特點(diǎn)與優(yōu)勢(shì),Advantages,廣州金發(fā)科技股份有限公司,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,9,SFT和LFT 典型性能比較,Typical properties comparison between SFT PP and LFT PP,
9、廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,10,LFT 低溫沖擊性能的提高,Improvement in low-temperature impact strength by long-fibre reinforcement,,廣州金發(fā)科技股份有限公司,LFT的制件,燃燒后的灰燼,,,SFT LFT LFT,廣州金發(fā)科技股份有限公司,PP+30%GF 樣板落錘沖擊試驗(yàn),standard injection optimized injection,廣州金發(fā)科技股份有限公司,Long Fibre R
10、einforced Thermoplastics - Kingfa,11,蠕變曲線對(duì)比,Creep curves of LFT PP & SFT plastics,Tensile stress 35MPa,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,20,彎曲蠕變模量時(shí)間關(guān)系對(duì)比,Flexural creep modulus vs. time curves,Flexural stress 120MPa Temperature 120,Failure,廣州金發(fā)科技股份有限公司,Long Fibre Reinfor
11、ced Thermoplastics - Kingfa,21,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,22,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,23,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,24,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,25,熱膨脹系數(shù)與金屬相當(dāng) CTE simila
12、r to metal,LFT 相對(duì) SMC/BMC 的優(yōu)勢(shì),SMC 片狀模塑料Sheet Molding Compound BMC 團(tuán)狀模塑料Block Molding Compound SMC/BMC為熱固性塑料，難以回收，由于環(huán)境保護(hù)的壓力，逐漸被熱塑性的GMT/LFT取代。 As a thermoset compound, SMC/BMC is difficult to recycle, then gradually replaced by thermoplastic GMT/LFT due to the environment protection issue.,廣州金發(fā)科技股份有限公
13、司,Long Fibre Reinforced Thermoplastics - Kingfa,26,LFT vs. SMC/BMC,LFT與GMT的對(duì)比,,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,27,LFT vs. GMT,GMT 玻纖氈增強(qiáng)熱塑性塑料Glass Mat Thermoplastics GMT的生產(chǎn)工藝是以PP和玻纖氈用層壓法或濕法生產(chǎn)出GMT片材，定型后儲(chǔ)存。零件加工廠購(gòu)買GMT片材后需預(yù)熱、模壓、后處理。GMT的模壓工藝成型周期一般在3分鐘左右，生產(chǎn)周期長(zhǎng)，后處理工作比較多，浪費(fèi)較大。由于受壓時(shí)
14、流動(dòng)等原因，GMT制品中玻纖的分布不均勻，尤其在薄壁處或邊角處玻纖含量低，導(dǎo)致局部強(qiáng)度不夠。而通常邊角處需要打孔裝配，需要做后處理。 采用LFT-G顆粒料進(jìn)行注塑成型加工，由于注塑模具比模壓模具具有更高的精確度和設(shè)計(jì)自由度，可以加工前端組件、儀表板骨架等結(jié)構(gòu)復(fù)雜有多個(gè)嵌件或孔位的部件。生產(chǎn)效率高，材料浪費(fèi)少。 采用LFT-D在線直接模壓成型，成型周期一般不超過60秒，而且省去儲(chǔ)存、運(yùn)輸費(fèi)用，原材料成本低，生產(chǎn)效率高。 由于綜合成本降低，歐洲北美市場(chǎng)出現(xiàn)GMT下降而LFT上升的趨勢(shì)。,,LFT與GMT的對(duì)比,,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermopl
15、astics - Kingfa,28,LFT vs. GMT,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,29,玻纖增強(qiáng)塑料和輕金屬的密度對(duì)比,Density of glass fibre reinforced plastics and light metal,廣州金發(fā)科技股份有限公司,注塑機(jī) 深螺槽設(shè)計(jì)及較低壓縮比 壓縮比 1:1.81:2.5 長(zhǎng)徑比 18:122:1 防止玻纖損傷的專門設(shè)計(jì)螺桿頭 4mm以上的開放式噴嘴，最好是6mm 以上,,廣州金發(fā)科技股份有限公司,用于LFT注塑的螺桿,廣州金發(fā)科技股份有
16、限公司,用于LFT注塑的螺桿頭設(shè)計(jì),廣州金發(fā)科技股份有限公司,模具 模具可以使用通用模具 建議澆口截面面積在20mm2以上 與炮嘴接觸的主流道孔徑在4mm以上,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,30,LFT替代金屬實(shí)例,什么是LFT Basics concerning long fibre reinforced thermoplastics 特點(diǎn)與優(yōu)勢(shì) Advantages of long fibre reinforced thermoplastics LFT 在汽車上的應(yīng)用 Applications o
17、f LFT on Automotive Parts,Long Fibre Reinforced Thermoplastics - Kingfa,廣州金發(fā)科技股份有限公司,31,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,32,LFT的應(yīng)用,Applications of LFT,汽車部件是LFT最早、最成熟的應(yīng)用領(lǐng)域 Auto parts is the earliest and widest applications of LFT. 由于其優(yōu)異性能和優(yōu)異性價(jià)比，LFT在其它領(lǐng)域的應(yīng)用與日俱 增:器械、化工設(shè)備、電動(dòng)工具、
18、園藝工具等。 Application in other fields keeps expanding due to the high performance and cost-effective characteristics, such as apparatus, chemical engineering equipment, power tools, gardening tools, etc.,汽車上采用LFT的典型部件,Modular front ends 前端組件 Bumper beams 保險(xiǎn)杠支架 Dashboard carriers 雜物箱 Seat frames 座椅框架 Un
19、derbody shields 車底防護(hù)板 IP Retainers 內(nèi)飾件支架 Battery trays電池托架 Modular inner door panels 內(nèi)門板組件 Load floor 地板 Structural package shelves 結(jié)構(gòu)框架,廣州金發(fā)科技股份有限公司,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,33,LFT 在汽車上的應(yīng)用,LFT structural parts in auto,采用 LFT 的汽車生產(chǎn)商,廣州金發(fā)科技股份有限公司,Long Fibre Reinforce
20、d Thermoplastics - Kingfa,34,Auto manufacturers using LFT,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,35,GM 200 Bumper Beam,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,36,Bumper beam for Dongfeng Motor,東風(fēng)汽車保險(xiǎn)杠支架,Material: Kingfa LFT PP-GF30,廣州金發(fā)科技股份有限公司,Long Fibre R
21、einforced Thermoplastics - Kingfa,37,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,38,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,39,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,40,寶來 A5 前端組件,Bora A5 Front End,Material: Kingfa LFT PP-GF30,廣州金發(fā)科技股份有限公司,Long F
22、ibre Reinforced Thermoplastics - Kingfa,41,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,42,Instrument panel for the FORD C307,FORD C307 儀表板,Material: LFT PP-GF40,,FORD C307 儀表板骨架,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,43,New trend in door modules,車門組件的新趨勢(shì),廣州金發(fā)科技股份有限
23、公司,Long Fibre Reinforced Thermoplastics - Kingfa,44,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,46,MAZDA Modular Inner Door Panels,MAZDA內(nèi)門板,Material: LFT PP-GF30,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,48,Material: Kingfa LFT PP-GF40,FORD C307 排擋盒底座,,廣州金發(fā)科技股份有限公司,Lo
24、ng Fibre Reinforced Thermoplastics - Kingfa,50,,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,51,,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,52,Brake pedal support,Material: LFT PP 與短玻纖增強(qiáng)的PA相比的優(yōu)勢(shì)： Benefits vs. SFT PA+GF grades 低翹曲 Low warpage 理想的制件剛性 Ideal part rigidity
25、 不吸濕 No moisture absorption 耐腐蝕 Corrosion-resistant 輕量化 Weight reduction,剎車踏板支撐架,,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,53,LFT在汽車上應(yīng)用的發(fā)展趨勢(shì),LFT在汽車上的飛速發(fā)展，主要受到環(huán)境、經(jīng)濟(jì)和技術(shù)三個(gè)方面的驅(qū)使 Technology, economy and environment drive LFT develop quickly on Auto industry. 易于回收：PP、PA Easy to recycle
26、: PP, PA 輕量化、節(jié)約燃油：LFT取代金屬鋁和鋼鐵 light weight , fuel-saving : LFT replacing Al, Steel，etc . 高性價(jià)比：用更少的材料獲得更高的強(qiáng)度和沖擊性能 High property/cost : Use less materials to get higher strength and impact property 環(huán)境安全 Environment Safe 用LFT取代金屬的速度會(huì)加快 The speed of LFT replacing metal will speedup. 在汽車用樹脂基玻纖復(fù)合
27、材料中，近些年LFT的發(fā)展速度最快. LFT develops fastest in all of resin based glass fibre compound for Auto Appliance.,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,55,Development trend of application on AUTO,廣州金發(fā)科技股份有限公司,Long Fibre Reinforced Thermoplastics - Kingfa,謝 謝! KINGFA竭誠(chéng)為您提供優(yōu)質(zhì)的產(chǎn)品、 一流的服務(wù)，以誠(chéng)信與您共創(chuàng)未來！,
汽車輕量化
