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黑龍江工程學(xué)院本科生畢業(yè)設(shè)計(jì)
摘 要
大多數(shù)焊接工裝是為某種焊接組合件的裝配焊接工藝而專門設(shè)計(jì)的，屬于非標(biāo)準(zhǔn)裝置，往往需要根據(jù)產(chǎn)品結(jié)構(gòu)特點(diǎn)、生產(chǎn)條件和實(shí)際需要自行設(shè)計(jì)制造。本 次車門焊接夾具的設(shè)計(jì)亦不例外。焊接工裝設(shè)計(jì)室生產(chǎn)準(zhǔn)備工作的重要內(nèi)容之 一，也是焊接生產(chǎn)工藝的主要設(shè)計(jì)內(nèi)容之一。
對(duì)于汽車、 摩托車和飛機(jī)等制造業(yè)，可以毫不夸張的說，沒有焊接工裝夾具就沒有產(chǎn)品。通過在工藝設(shè)計(jì)時(shí)提出所需 要的工裝類型、結(jié)構(gòu)草圖和簡(jiǎn)要說明，在此基礎(chǔ)上完成詳細(xì)的結(jié)構(gòu)和零件設(shè)計(jì)及 全部圖樣。工裝設(shè)計(jì)的質(zhì)量對(duì)生產(chǎn)效率、加工成本、產(chǎn)品質(zhì)量以及生產(chǎn)安全等有直接影響為此，設(shè)計(jì)焊接工裝時(shí)必須考慮實(shí)用性、經(jīng)濟(jì)性、可靠性和藝術(shù)性等。 在夾具設(shè)計(jì)和制造過程中，普遍存在尺寸鏈為題。在把零件組裝成裝配體的過程中，也就是將零件上有關(guān)尺寸進(jìn)行組合和積累。由于零件尺寸存在制造誤差，因此裝配時(shí)也就會(huì)有誤差的綜合和積累。積累后形成的總誤差將會(huì)影響機(jī)器的工 作性能和質(zhì)量。這就形成了零件的尺寸誤差和綜合誤差之間的相互影響關(guān)系。因此合理地確定零件的尺寸和形位公差顯得尤為重要。
關(guān)鍵詞：汽車；結(jié)構(gòu)設(shè)計(jì)；轎車車門；夾具設(shè)計(jì)；焊接工裝；
ABSTRACT
Most welding jig for some welding assembly is the assembly welding process and a specially designed, belongs to the non-standard equipment, often need according to product structure characteristic, production condition and actual need to design manufacturing. This time the door of welding jig design is no exception. Welding jig design production preparation work of the important content, is also a major design welding production process one of the contents. For the car, motorcycle and aircraft and other manufacturing industries, can it is no exaggeration to say, no welding jig is no products. Through the process design of equipment needed to put forward types, structure sketches and briefly explain, based on the structure and complete detailed parts design and all designs. Tooling design on production efficiency and the quality of the manufacturing cost, product quality and production safety, so direct shadow ring, welding fixtures must consider when the practicability and economy, reliability and artistic quality, etc. The fixture design and the manufacture process and the prevalent topic dimension chain. In the parts assembled into the process of assembling body parts, it is about size combination and accumulation. Because parts size manufacturing error, so there will be also assembling the comprehensive and accumulation error. After the total error accumulation form will affect the machine for the work performance and quality. This creates a part size error and the integrated error the interrelation between. Because this reasonably determine the parts dimension, form and position tolerances is particularly important.
Key words:car,structural design，car door，fixture design
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