小型零件數(shù)控加工工藝與編程 畢業(yè)設(shè)計(jì)

小型零件數(shù)控加工工藝與編程 畢業(yè)設(shè)計(jì),小型零件數(shù)控加工工藝與編程,畢業(yè)設(shè)計(jì),小型,零件,數(shù)控,加工,工藝,編程 加工程序工序1中工步2（車端面及外凸臺(tái)外徑）的加工程序N3501 (程序號(hào))G00 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T01 D1 S800 M03 (換1號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min) G00 X100 Z5 (快速進(jìn)給靠近工件)Z0.2 M08 (Z向到起始位置，切削液開)X 82G01 Z-5.8 F0.3Z0.2X77Z-5.8X71.4Z-5.8Z0.2X0G41 Z0 (左刀補(bǔ)靠刀)X66G03 X71 Z-2.5 CR=2.5G01 Z-6X90G40 Z10 (取消刀補(bǔ))G00 X200 Z200 M09 (快速退刀，切削液關(guān))M02 (主程序停止)工序1工步4中粗車外凸臺(tái)內(nèi)徑及螺紋底孔的加工程序注： 程序只是部分，詳細(xì)請(qǐng)見附附 件加 工 程 序：工序1中工步2（車端面及外凸臺(tái)外徑）的加工程序N3501 (程序號(hào))G00 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T01 D1 S800 M03 (換1號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min) G00 X100 Z5 (快速進(jìn)給靠近工件)Z0.2 M08 (Z向到起始位置，切削液開)X82G01 Z-5.8 F0.3Z0.2X77Z-5.8X71.4Z-5.8Z0.2X0G41Z0 (左刀補(bǔ)靠刀)X66G03 X71 Z-2.5 CR=2.5G01 Z-6X90G40 Z10 (取消刀補(bǔ))G00 X200 Z200 M09 (快速退刀,切削液關(guān))M02 (主程序停止)工序1工步4中粗車外凸臺(tái)內(nèi)徑及螺紋底孔的加工程序N3502 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min) G00 X15 Z1 M08 (切削液開)CYCLE95(“A1：B1”，2，0.15,0.05，0.25, 0.15,3,0.2) (循環(huán)調(diào)用)A1: (啟動(dòng)輪廓程序段)G01 X49 Z0.5 F0.6Z-6X35X29.60 Z-7.56X28.6 Z-23.5Z-34X16B1: (輪廓程序段結(jié)束)G00 X200 Z200 M09 (快速退刀，切削液關(guān))M02 (主程序結(jié)束)工序1工步4中精車外凸臺(tái)內(nèi)徑的加工程序N3503 (程序號(hào))G00 G95 G54 采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X54 Z1 M08 (切削液開)G41 G01 Z0 F0.2G02 X49 Z-2.5 CR=2.5G01 Z-6X20G40 Z10G00 X200 Z200 M09 (快速退刀，切削液關(guān))M02 (主程序結(jié)束)工序1工步4中修車螺紋底孔的加工程序N3504 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X30 Z1 M08 (切削液開)G41 G01 X35 F0.1Z-6X29.60 Z-7.56X28.6 Z-23.5Z-34X16G40 Z-20G00 Z200 M09X200 (快速退刀，切削液關(guān))M02 (主程序結(jié)束)工序1中工步4錐螺紋車削的加工程序N3505 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T06 D1 S500 M03 (換6號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速500r/min)G00 X29 .Z-6 F0.5CYCLE(2.209,0,0-17.5,29.6,28.6,0,0,1.767,0.03,30,0,8,1,2,1) (螺紋切削循環(huán))G00 Z10X200 Z200M02工序1中工步6車孔16.8mm加工程序N3506 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X15 Z1 M08G01 Z-30 F0.5CYCLE(“A2:B2”,1,0.15,0.05,0.25,0.1,11,0.2) (循環(huán)調(diào)用)A2 (啟動(dòng)輪廓程序段)G01 X16.8 Z0.5 F0.6Z-75X16B2: (輪廓程序段結(jié)束)G0 X200 Z200 M09M02 工序2中工步2車端面E的加工程序N3507 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T01 D1 S800 M03 (換1號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X90 Z5 (快速進(jìn)給靠近工件)Z0.15 M08 (Z向到起始位置，切削液開)G01 X0 F0.3G00 X90 Z2 (快速退出)Z0 G01 X-0.5 F0.2 (端面精車)G00 X200 Z5 M09 (快速退刀，切許液關(guān))Z200M02工序2中工步3粗車內(nèi)錐面的加工程序N3508 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X16 Z1 M08 (快速逼近)CYCLE(“A3:B3”,1,0.15,0.05,0.25,0.15,3,0.2) 循環(huán)調(diào)用A3: (啟動(dòng)輪廓程序段)G01 X34.81 Z0.5 F0.6Z-1.896X32.5 Z-25Z-30X16B3: (輪廓程序段結(jié)束)G00 X200 Z200 M09M02工序2工步3中精車內(nèi)錐面的加工程序N3509 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X30 Z1 M08G01 G41 X34.81 F0.15 (左刀補(bǔ)靠刀)Z-1.896 (走測(cè)量用直線段)X32.5 Z-25 (走錐面)Z-30 (內(nèi)臺(tái))X16 (退刀)G40 Z-20 (取消刀補(bǔ))G00 Z200 M09 (快速退刀)X200M02工序2工步3中車60倒角的加工程序N3510 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T04 D1 S800 M03 (換4號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X37 Z2 M08 (快速逼近)G01 Z0 F0.3X34.81 Z-1.896X30G00 Z200 M09 (快速退刀)X200M02工序2中工步4車斷面槽的加工程序N3511 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T05 D1 S500 M03 (換5號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速500r/min)G00 X49.2 Z2G01 Z-5.9 F0.1 (粗車內(nèi)槽)Z2X55Z-5.9Z2X59Z-5.9Z2X62.8Z-5.9Z2G00 X60G42 G01 X48.4 F0.08 (右刀補(bǔ)靠刀)X49 Z-0.6Z-6X62Z2G40 X60 (取消刀補(bǔ))D2 (調(diào)用2號(hào)刀補(bǔ))G41 X72.2 (左刀補(bǔ)靠刀)X71 Z-0.6Z-6X60Z2G40 X70 (退刀補(bǔ))G00 X200 Z200 M09M02工序3工步2中車側(cè)面G的加工程序N3512 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T01 D1 S800 M03 (換1號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X120 Z5Z0.15 M08 (Z向到起始位置)G01 X0 F0.3G00 X120 Z2 (快速退出)Z0 G01 X-0.5 F0.2 (精車端面)G00 X200 Z5 M09 (快速退刀)Z200M02工序3工步2中車20mm內(nèi)孔的加工程序N3513 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T02 D1 S800 M03 (換2號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X17 Z1 M08CYCLE(“A4：B4”,2,0.15,0.05,0.25,0.15,11,0.2) (循環(huán)調(diào)用)A4: (啟動(dòng)輪廓程序段)G01 X20 Z0.5 F0.6Z-40X18B4: (輪廓程序段結(jié)束)G00 X200 Z200 M09M02工序4（車側(cè)面H）的加工程序N3512工序5（車20mm內(nèi)孔）的加工程序N3513工序6工步2中粗車左半段外型面的加工程序N3514 (程序號(hào))G90 G95 G54 (用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T03 D1 S800 M03 (換3號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X100 Z1 M08Z-37CYCLE(“A5:B5”,2,0.15,0.05,0.25,0.25,1,0.2)A5:G01 X90 Z-37 F0.3X70 Z-50G02 X80 Z-63.229 CR=20G01 Z-65X70 Z-70Z-83X90B5:G00 X200 Z200 M09M02工序6工步2中精車外型右段斜面與圓柱面的加工程序N3515 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T03 D1 S800 M03 (換3號(hào)刀，1號(hào)刀補(bǔ)，主軸正傳，轉(zhuǎn)速800r/min)G00 X100 Z1 M08Z-60G01 G42 X80 F0.15 (右刀補(bǔ)靠刀)G01 Z-62X70 Z-70Z-83X90G40 Z-70 (取消刀補(bǔ))G00 X200 Z200 M09M02工序6工步3中粗車右半段外型面的加工程序N3516 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T03 D1 S800 M04 (換3號(hào)刀，1號(hào)刀補(bǔ)，主軸反傳，轉(zhuǎn)速800r/min)G00 X100 Z1 M08Z-64CYCLE(“A6:B6”,2,0.15,0.05,0.25,0.25,1,0.2)A6:G01 X90 Z-64 F0.3X70 Z-50G03 X80 Z-36.771 CR=20G01 Z-35X70 Z-30Z-17X90B6:G00 X200 Z200 M09M02工序6工步3中精車外型圓弧面、右段斜面與圓柱的加工程序N3517 (程序號(hào))G90 G95 G54 (采用G54坐標(biāo)系，絕對(duì)值編程，每轉(zhuǎn)進(jìn)給)T03 D1 S800 M04 (換3號(hào)刀，1號(hào)刀補(bǔ)，主軸反傳，轉(zhuǎn)速800r/min)G00 X100 Z1 M08Z-63.229G01 G41 X80 F0.15G03 Z-36.771 CR=20G01 Z-35X70Z-30Z-17X90G40 Z-30G00 X200 Z200 M09M02