焊接機械手的結(jié)構(gòu)設(shè)計

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1、recovery and treatment in a timely manner. At the time of construction, should be taken to prevent dust and mud spill leak, measures such as the sewage outflow, vehicles stained with dirt, construction waste someone to clean up, to avoid polluting the environment 3.2 night arrangements of noise emit

2、ted by construction equipment, mixer noise emitted by machinery and equipment next to foam for noise control to prevent noise pollution of the surrounding environment. 3.3 construction managers and construction personnel, special operations personnel listing jobs, site operators, leaders, managers,

3、operators, wearing a helmet is divided into red, blue and yellow species. 3.4 site construction and companys comprehensive evaluation, check scores published examination results issued on a regular basis. 4, construction site environmental protection measures in order to protect and improve the livi

4、ng environment and the ecological environment, prevent construction and operation of pollution and nuisance, safeguard the health of residents and workers near the construction area, promoting the development of Socialist construction, environmental protection must be the construction site. 4.1 dail

5、y by the Deputy Project Manager, construction, safety officer for the afternoon the second comprehensive self test, where a violation of the provisions of the environment protection in construction site must be promptly identified and corrective action, made by construction workers on the day of the

6、 construction of the log on post records. 4.2 monthly by the Department of projects to be checked, according to the environmental protection in construction site inspection, evaluation criteria for inspection score, fill in the score sheet as the basis for site evaluation of safe production and civi

7、lized. During the inspection, do not meet the environmental requirements of the three (people, time, and measures) modification, implementation and review review the duties specified. 4.3 4.3.1 pollution prevention measures in construction site clean up rubbish, used motor vehicle shipments, no free

8、 air dispersion caused by dust. Construction of refuse to be cleaned up to a designated location, no feel free to pile up, cleaned up and when adequate water to reduce dust. 4.3.2 earthmoving construction site entrances and set the car wash, and arrange for someone to clean up tire, not wheel dirt i

9、nto other roads, affecting the city clean. 4.3.3 construction road construction site before construction ready plans and setting, make full use of red line layout, arrangement of temporary construction road, grass-roots energising, pavement paving the way Coke button, fine aggregate, and water at al

10、l times, reduce road dust. 4.3.4 construction when the protection of urban public facilities have been built, reasonable arrangements within the lot of construction organization, construction on the normal life of the residents and to minimize the impact of leisure. 4.3.5 easy cloud of fine material

11、We will continue to improve the companys internal control system, and steady improvement in ability to manage and control, optimize business processes, to ensure smooth processes, responsibilities in place; to further strengthen internal controls, play a control post independent oversight role of ev

12、aluation complying with third-party responsibility; to actively make use of internal audit tools detect potential management, streamline, standardize related transactions, strengthening operations in accordance with law. Deepening the information management to ensure full communication zero resistan

13、ce. To constantly perfect ERP, and BFS+, and PI, and MIS, and SCM, information system based construction, full integration information system, achieved information resources shared; to expand Portal system application of breadth and depth, play information system on enterprise of Assistant role; to

14、perfect daily run maintenance operation of records, promote problem reasons analysis and system handover; to strengthening BFS+, and ERP, and SCM, technology application of training, improve employees application information system of capacity and level. Humanistic care to ensure zero. To strengthen

15、ing Humanities care, continues to foster company wind clear, and gas are, and heart Shun of culture atmosphere; strengthening love helped trapped, care difficult employees; carried out style activities, rich employees life; strengthening health and labour protection, organization career health medic

16、al, control career against; continues to implementation psychological warning prevention system, training employees health of character, and stable of mood and enterprising of attitude, created friendly fraternity of Humanities environment. To strengthen risk management, ensure that the business of

17、zero risk. To strengthened business plans management, will business business plans cover to all level, ensure the business can control in control; to close concern financial, and coal electric linkage, and energy-saving scheduling, national policy trends, strengthening track, active should; to imple

18、mentation State-owned assets method, further specification business financial management; to perfect risk tube control system, achieved risk recognition, and measure, and assessment, and report, and control feedback of closed ring management, improve risk prevention capacity. To further standardize

19、trading, and strive to achieve according to law, standardize and fair. Innovation of performance management, to ensure that potential employees zero fly. To strengthen performance management, process control, enhance employee evaluation and levels of effective communication to improve performance ma

20、nagement. To further quantify and refine employee standards . Work, full play party, and branch, and members in five type Enterprise construction in the of core role, and fighting fortress role and pioneer model role; to continues to strengthening four good leadership construction, full play levels

21、cadres in enterprise development in the本科畢業(yè)設(shè)計(論文)題目：焊接機械手的結(jié)構(gòu)設(shè)計系 別： 機電信息系 專 業(yè)：機械設(shè)計制造及其自動化班 級： 學(xué) 生： 學(xué) 號： 指導(dǎo)教師： 2013年5月recovery and treatment in a timely manner. At the time of construction, should be taken to prevent dust and mud spill leak, measures such as the sewage outflow, vehicles stained with d

22、irt, construction waste someone to clean up, to avoid polluting the environment 3.2 night arrangements of noise emitted by construction equipment, mixer noise emitted by machinery and equipment next to foam for noise control to prevent noise pollution of the surrounding environment. 3.3 construction

23、 managers and construction personnel, special operations personnel listing jobs, site operators, leaders, managers, operators, wearing a helmet is divided into red, blue and yellow species. 3.4 site construction and companys comprehensive evaluation, check scores published examination results issued

24、 on a regular basis. 4, construction site environmental protection measures in order to protect and improve the living environment and the ecological environment, prevent construction and operation of pollution and nuisance, safeguard the health of residents and workers near the construction area, p

25、romoting the development of Socialist construction, environmental protection must be the construction site. 4.1 daily by the Deputy Project Manager, construction, safety officer for the afternoon the second comprehensive self test, where a violation of the provisions of the environment protection in

26、 construction site must be promptly identified and corrective action, made by construction workers on the day of the construction of the log on post records. 4.2 monthly by the Department of projects to be checked, according to the environmental protection in construction site inspection, evaluation

27、 criteria for inspection score, fill in the score sheet as the basis for site evaluation of safe production and civilized. During the inspection, do not meet the environmental requirements of the three (people, time, and measures) modification, implementation and review review the duties specified.

28、4.3 4.3.1 pollution prevention measures in construction site clean up rubbish, used motor vehicle shipments, no free air dispersion caused by dust. Construction of refuse to be cleaned up to a designated location, no feel free to pile up, cleaned up and when adequate water to reduce dust. 4.3.2 eart

29、hmoving construction site entrances and set the car wash, and arrange for someone to clean up tire, not wheel dirt into other roads, affecting the city clean. 4.3.3 construction road construction site before construction ready plans and setting, make full use of red line layout, arrangement of tempo

30、rary construction road, grass-roots energising, pavement paving the way Coke button, fine aggregate, and water at all times, reduce road dust. 4.3.4 construction when the protection of urban public facilities have been built, reasonable arrangements within the lot of construction organization, const

31、ruction on the normal life of the residents and to minimize the impact of leisure. 4.3.5 easy cloud of fine materialof backbone backbone role; to full strengthening members youth work, full play youth employees in company development in the of force role; to improve independent Commission against co

32、rruption work level, strengthening on enterprise business key link of effectiveness monitored. , And maintain stability. To further strengthen publicity and education, improve the overall legal system. We must strengthen safety management, establish and improve the education, supervision, and evalua

33、tion as one of the traffic safety management mechanism. To conscientiously sum up the Olympic security controls, promoting integrated management to a higher level, higher standards, a higher level of development. Employees, today is lunar calendar on December 24, the ox Bell is about to ring, at thi

34、s time of year, we clearly feel the pulse of the XX power generation company to flourish, to more clearly hear XX power generation companies mature and symmetry breathing. Recalling past one another across a railing, we are enthusiastic and full of confidence. Future development opportunities, we mo

35、re exciting fight more spirited. Employees, let us together across 2013 full of challenges and opportunities, to create a green, low-cost operation, full of humane care of a world-class power generation company and work hard! The occasion of the Spring Festival, my sincere wish that you and the fami

36、lies of the staff in the new year, good health, happy, happy焊接機械手的結(jié)構(gòu)設(shè)計摘要本設(shè)計為焊接機械手的結(jié)構(gòu)設(shè)計，主要研究內(nèi)容：腰部回轉(zhuǎn)機構(gòu)的設(shè)計；大、小臂和腕部回轉(zhuǎn)的結(jié)構(gòu)設(shè)計。本設(shè)計由整體布局入手，參考現(xiàn)有關(guān)節(jié)型機械臂的相關(guān)設(shè)計，初步確定腰部的轉(zhuǎn)動慣量，從而確定電機的選型，安裝等相關(guān)設(shè)計。在機械臂的靈活和精度的前提下完成總體結(jié)構(gòu)的設(shè)計，然后根據(jù)總體結(jié)構(gòu)，從而確定本設(shè)計的機械臂各個主要零部件的設(shè)計。在主要零部件的設(shè)計中，主要包括腰部殼體的設(shè)計、軸的結(jié)構(gòu)設(shè)計、軸承的選擇、電機的設(shè)計計算、大小臂的結(jié)構(gòu)和固定等。本設(shè)計整體在現(xiàn)有關(guān)節(jié)型機械臂

37、的結(jié)構(gòu)上做了修改，使得它能夠更好的滿足本設(shè)計的設(shè)計要求。本設(shè)計結(jié)構(gòu)簡單、重量輕、外形尺寸小、設(shè)備費用低、運轉(zhuǎn)安全、操作方便、便于維修和管理。關(guān)鍵詞：機械手；諧波減速器；結(jié)構(gòu)設(shè)計IStructure design of robot armAbstractThe design for the design of welding structure of the manipulator, the main research contents: the design of the waist turning mechanism； structure design of large, small arm

38、 and wrist rotation.This design by the overall layout with reference to the relevant design, the existing joint type manipulator, preliminary determine the moment of inertia of the waist, so as to determine the motor selection, installation and other related design. Complete the design of the overal

39、l structure of the flexible manipulator based on precision and the next, and then based on the overall structure, design of mechanical arm to determine the design of all the major components of the.The design of the main components, including the housing design, structural design of shaft, bearing s

40、election, design and calculation of the size of motor, arm structure and fixed.The design of the whole made changes in the existing joint type manipulator structure, so that it can better meet the design requirement of this design. The design has simple structure, light weight, small size, low cost

41、of equipment, operation safety, convenient operation, easy to repair and management.KeyWords：robot arm；harmonic drive；structure design目 錄1 緒論11.1 機器人簡介11.1.1 機器人的發(fā)展及應(yīng)用21.1.2 點焊機器人介紹及其研究意義41.1.3 機器人的組成61.2 機械手的組成81.3 本文主要研究工作112 機械手的總體結(jié)構(gòu)122.1 機械手總體結(jié)構(gòu)的類型122.2 設(shè)計具體采用方案133 機械手腰部機座153.1 機械手腰部機座結(jié)構(gòu)的設(shè)計153.2

42、 機械手腰部機座設(shè)計的具體采用方案153.3 電動機的選擇163.4 減速器的選擇173.5 鍵的選擇184 機械手手臂的結(jié)構(gòu)設(shè)計204.1 設(shè)計具體采用方案214.2 大臂電動機的選擇214.3 大臂減速器的相關(guān)計算224.4 小臂電動機的選擇234.5 小臂減速器的相關(guān)計算245 機械手腕部的結(jié)構(gòu)方案設(shè)計275.1 腕部電動機的選擇275.2 腕部減速器的選擇276 軸承的選用與校核297 結(jié)論39參考文獻(xiàn)40致謝41畢業(yè)設(shè)計（論文）知識產(chǎn)權(quán)聲明42畢業(yè)設(shè)計（論文）獨創(chuàng)性聲明43132 機械手的總體設(shè)計圖紙和說明書聯(lián)系QQ25766365382 機械手的總體結(jié)構(gòu)2.1 機械手總體結(jié)構(gòu)的類型

43、工業(yè)機器人的結(jié)構(gòu)形式主要有直角坐標(biāo)結(jié)構(gòu)，圓柱坐標(biāo)結(jié)構(gòu)，球坐標(biāo)結(jié)構(gòu)，關(guān)節(jié)型結(jié)構(gòu)四種。各結(jié)構(gòu)形式及其相應(yīng)的特點，分別介紹如下: a. 直角坐標(biāo)機器人結(jié)構(gòu) 直角坐標(biāo)機器人的空間運動是用三個相互垂直的直線運動來實現(xiàn)的。為了實現(xiàn)一定的運動空間，直角坐標(biāo)機器人的結(jié)構(gòu)尺寸要比其他類型的機器人的結(jié)構(gòu)尺寸大得多。直角坐標(biāo)機器人的工作空間為一空間長方體。直角坐標(biāo)機器人主要用于裝配作業(yè)及搬運作業(yè)，直角坐標(biāo)機器人有懸臂式，龍門式，天車式三種結(jié)構(gòu)。 b. 圓柱坐標(biāo)機器人結(jié)構(gòu)圓柱坐標(biāo)機器人的空間運動是用一個回轉(zhuǎn)運動及兩個直線運動來實現(xiàn)的。這種機器人構(gòu)造比較簡單，精度還可以，常用于搬運作業(yè)。其工作空間是一個圓柱狀的空間。

44、c. 球坐標(biāo)機器人結(jié)構(gòu)球坐標(biāo)機器人的空間運動是由兩個回轉(zhuǎn)運動和一個直線運動來實現(xiàn)的。這種機器人結(jié)構(gòu)簡單、成本較低，但精度不很高。主要應(yīng)用于搬運作業(yè)。其工作空間是一個類球形的空間。 d. 關(guān)節(jié)型機器人結(jié)構(gòu) 關(guān)節(jié)型機器人的空間運動是由三個回轉(zhuǎn)運動實現(xiàn)的。關(guān)節(jié)型機器人動作靈活，結(jié)構(gòu)緊湊，占地面積小。相對機器人本體尺寸，其工作空間比較大。此種機器人在工業(yè)中應(yīng)用十分廣泛，如焊接、噴漆、搬運、裝配等作業(yè)，都廣泛采用這種類型的機器人19。本題目規(guī)格參數(shù):腰部回轉(zhuǎn)最大角度280度；擺動最大角度120度；工作范圍范圍0-450mm； 本機械手的主要動作是：首先腰部回轉(zhuǎn)機械臂和焊點處于同一平面；接著大臂回轉(zhuǎn)，調(diào)整

45、焊槍和焊點的距離；然后小臂回轉(zhuǎn)，使焊槍接觸焊點；最后腕部回轉(zhuǎn)，使焊槍和焊點垂直，達(dá)到焊接的目的。2.2 設(shè)計具體采用方案具體到本設(shè)計，因為焊槍質(zhì)量約0.5KG，且考慮到焊接機械手的加工精度，應(yīng)盡量簡化結(jié)構(gòu)，以減小成本、提高可靠度。該機械手在工作中需要四種運動,腰部回轉(zhuǎn)；大臂回轉(zhuǎn)；小臂回轉(zhuǎn)；腕部回轉(zhuǎn)。綜合考慮，機械手自由度數(shù)目取為四。因此選擇關(guān)節(jié)型機械臂。具體到本設(shè)計，要求工作區(qū)間0-450mm，擴大到0-60mm，為擴大1/3倍。因為A2+b22ab。所以當(dāng)c一定時，a=b機械臂為最短。6002=2a2。A424.3，又因為小臂比大臂更靈活，活動更頻繁，所以初始取a（大臂）=500mm；b（小

46、臂）=400mm；c（腕部）=100mm。整體布局如圖：圖2.1 整體尺寸設(shè)計圖 本設(shè)計的三維建模基于solidworks。首先進(jìn)行腰部回轉(zhuǎn)機構(gòu)的結(jié)構(gòu)設(shè)計，再進(jìn)行大臂擺動機構(gòu)的設(shè)計，然后進(jìn)行小臂擺動機構(gòu)的設(shè)計，最后進(jìn)行腕部的設(shè)計。在所有設(shè)計完成之后，整體的效果如下圖所示：圖2.2 設(shè)計完成整體圖3 機械手腰部機座3 機械手腰部機座3.1 機械手腰部機座結(jié)構(gòu)的設(shè)計進(jìn)行了機械手的總體設(shè)計后，就要針對機械手的腰部、大臂、小臂、腕部等各個部分進(jìn)行詳細(xì)設(shè)計。機械手腰座結(jié)構(gòu)的設(shè)計要求：工業(yè)機器人腰座，就是圓柱坐標(biāo)機器人，球坐標(biāo)機器人及關(guān)節(jié)型機器人的回轉(zhuǎn)基座。它是機器人的第一個回轉(zhuǎn)關(guān)節(jié)，機器人的運動部分全部

47、安裝在腰座上，它承受了機器人的全部重量。在設(shè)計機器人腰座結(jié)構(gòu)時，要注意以下設(shè)計原則： a. 腰座要有足夠大的安裝基面，以保證在工作時整體安裝的穩(wěn)定性。 b. 腰座要承受機器人全部的重量和載荷，因此，機器人的基座和腰部軸及軸承的結(jié)構(gòu)要有足夠大的強度和剛度，以保證其承載能力。 c. 機器人的腰座是機器人的第一個回轉(zhuǎn)關(guān)節(jié)，它對機器人末端的運動精度影響最大，在設(shè)計時要特別注意腰部軸系及傳動鏈的精度與剛度的保證。 d. 腰部的回轉(zhuǎn)運動要有相應(yīng)的驅(qū)動裝置，它包括驅(qū)動器（電動、液壓及氣動）及減速器。驅(qū)動裝置一般都帶有速度與位置傳感器，以及制動器。 e. 腰部結(jié)構(gòu)要便于安裝、調(diào)整。腰部與機器人手臂的聯(lián)結(jié)要有可

48、靠的定位基準(zhǔn)面，以保證各關(guān)節(jié)的相互位置精度。要設(shè)有調(diào)整機構(gòu)，用來調(diào)整腰部軸承間隙及減速器的傳動間隙。 f. 為了減輕機器人運動部分的慣量，提高機器人的控制精度，一般腰部回轉(zhuǎn)運動部分的殼體是由比重較小的鋁合金材料制成，而不運動的基座是用鑄鐵或鑄鋼材料制成20。3.2 機械手腰部機座設(shè)計的具體采用方案腰座回轉(zhuǎn)的驅(qū)動形式要么是電機通過減速機構(gòu)來實現(xiàn)，要么是通過擺動液壓缸或氣壓缸來實現(xiàn)，目前的趨勢是用前者。考慮到腰座是機器人的第一個回轉(zhuǎn)關(guān)節(jié)，對機械手的最終精度影響大，故采用電機通過減速機構(gòu)驅(qū)動來實現(xiàn)腰部的回轉(zhuǎn)運動。3.3 電動機的選擇設(shè)兩臂及手腕繞各自重心軸的轉(zhuǎn)動慣量分別為JG1、JG2、JG3，JG

49、4根據(jù)平行軸定理可得繞軸0的轉(zhuǎn)動慣量為： （3.1）（3.2）m3=0.5kg；m2=5kg；m1=7kg；m0=7kg；設(shè)輸出軸速度為所需時間； 機座 （3.3）若考慮繞機器人手臂的各部分重心軸的轉(zhuǎn)動慣量及摩擦力矩，則旋轉(zhuǎn)開始時的啟動轉(zhuǎn)矩可假定為15N.m。電機功率可按下式估算 （3.4）其中：Pm為電動機功率W；MLP為負(fù)載力矩；為負(fù)載轉(zhuǎn)速；為傳動裝置效率，初定0.9；系數(shù)為經(jīng)驗數(shù)據(jù)，取2.5； （3.5）博美德PL80-100/SM80-013-30LFB； 參數(shù)如下：表3-1 電機參數(shù)額定功率額定轉(zhuǎn)矩額定轉(zhuǎn)速轉(zhuǎn)子慣量400w1.3N.m3000rpm0.89X10-4kg.m2電機結(jié)構(gòu)

50、外形如圖： 圖3.1 電機結(jié)構(gòu)外形圖3.4 減速器的選擇 因為整體最高轉(zhuǎn)速要求30r/min。伺服電機在額定轉(zhuǎn)速之下可以調(diào)節(jié)需要轉(zhuǎn)速并正常工作。所以以最高轉(zhuǎn)速計算傳動比。 （3.6）減速器選用配套的 博美德PL80-100型，減速比100。減速器如圖所示：圖3.2 減速機安裝圖參數(shù)如下：額定輸出扭矩：52110Nm 轉(zhuǎn)動慣量：0.390.77Kgcm2/故障停止扭矩：104220Nm 滿載效率：90%額定輸入速度：4000min-1/ 工作溫度：-25+90最大輸入速度：6000min-1/ 潤滑方式：合成脂潤滑（長效潤滑）安裝方式：任意 防護(hù)等級：IP65 平均壽命：20000h 法蘭精度:

51、DIN 42955-R輸出軸鍵標(biāo)準(zhǔn):圓頭普通平鍵（A型）GB1096-79。3.5 鍵的選擇鍵已標(biāo)準(zhǔn)化，設(shè)計時需要先根據(jù)工作要求和軸徑上鍵的類型以及尺寸來選擇鍵，然后再進(jìn)行強度校核，鍵的材料按標(biāo)準(zhǔn)規(guī)定采用抗拉強度的鋼，常用45鋼。本設(shè)計中的鍵均為減速器自帶的鍵，即普通圓頭A型。驗證電機軸上的轉(zhuǎn)動慣量 （3.7）電機的轉(zhuǎn)子慣量為 所以選取合適 （3.8）在確定了轉(zhuǎn)動慣量之后，就要進(jìn)行軸的具體尺寸確定：實心軸的材料均選用45號鋼，查表知軸的許用扭剪應(yīng)力 = 30MPa，由許用應(yīng)力確定的系數(shù)為C=120。 此軸傳遞扭矩T1=15N.m n1=30r/min P1=400w （3.9）因此與電機相連的軸直徑必須大于28.5mm。畢業(yè)設(shè)計（論文）獨創(chuàng)性聲明