喜歡這套資料就充值下載吧。。。資源目錄里展示的都可在線預(yù)覽哦。。。下載后都有，，請(qǐng)放心下載，，文件全都包含在內(nèi)，，【有疑問(wèn)咨詢QQ:1064457796 或 1304139763】
外文翻譯
系 別
機(jī)械工程系
專 業(yè)
機(jī)械設(shè)計(jì)制造及其自動(dòng)化
班 級(jí)
B942131
學(xué) 號(hào)
23
姓 名
任文成
指導(dǎo)教師
王巍
負(fù)責(zé)教師
王巍
沈陽(yáng)航空航天大學(xué)北方科技學(xué)院
2013 年 6 月
沈陽(yáng)航空航天大學(xué)北方科技學(xué)院畢業(yè)設(shè)計(jì)（外文翻譯）
譯文一：
模具的發(fā)展趨勢(shì)
1．模具CAD/CAE/CAM正向集成化、三維化、智能化和網(wǎng)絡(luò)化方向發(fā)展
?? （1）模具軟件功能集成化
?? 模具軟件功能的集成化要求軟件的功能模塊比較齊全，同時(shí)各功能模塊采用同一數(shù)據(jù)模型，以實(shí)現(xiàn)信息的綜合管理與共享，從而支持模具設(shè)計(jì)、制造、裝配、檢驗(yàn)、測(cè)試及生產(chǎn)管理的全過(guò)程，達(dá)到實(shí)現(xiàn)最佳效益的目的。如英國(guó)Delcam公司的系列化軟件就包括了曲面/實(shí)體幾何造型、復(fù)雜形體工程制圖、工業(yè)設(shè)計(jì)高級(jí)渲染、塑料模設(shè)計(jì)專家系統(tǒng)、復(fù)雜形體CAM、藝術(shù)造型及雕刻自動(dòng)編程系統(tǒng)、逆向工程系統(tǒng)及復(fù)雜形體在線測(cè)量系統(tǒng)等。集成化程度較高的軟件還包括：Pro/ENGINEER、UG和CATIA等。國(guó)內(nèi)有上海交通大學(xué)金屬塑性成型有限元分析系統(tǒng)和沖裁模CAD/CAM系統(tǒng)；北京北航海爾軟件有限公司的CAXA系列軟件；吉林金網(wǎng)格模具工程研究中心的沖壓模CAD/CAE/CAM系統(tǒng)等。
?? （2）模具設(shè)計(jì)、分析及制造的三維化
?? 傳統(tǒng)的二維模具結(jié)構(gòu)設(shè)計(jì)已越來(lái)越不適應(yīng)現(xiàn)代化生產(chǎn)和集成化技術(shù)要求。模具設(shè)計(jì)、分析、制造的三維化、無(wú)紙化要求新一代模具軟件以立體的、直觀的感覺(jué)來(lái)設(shè)計(jì)模具，所采用的三維數(shù)字化模型能方便地用于產(chǎn)品結(jié)構(gòu)的CAE分析、模具可制造性評(píng)價(jià)和數(shù)控加工、成形過(guò)程模擬及信息的管理與共享。如Pro/ENGINEER、UG和CATIA等軟件具備參數(shù)化、基于特征、全相關(guān)等特點(diǎn)，從而使模具并行工程成為可能。另外，Cimatran公司的Moldexpert，Delcam公司的Ps-mold及日立造船的Space-E/mold均是3D專業(yè)注塑模設(shè)計(jì)軟件，可進(jìn)行交互式3D型腔、型芯設(shè)計(jì)、模架配置及典型結(jié)構(gòu)設(shè)計(jì)。澳大利亞Moldflow公司的三維真實(shí)感流動(dòng)模擬軟件MoldflowAdvisers已經(jīng)受到用戶廣泛的好評(píng)和應(yīng)用。國(guó)內(nèi)有華中理工大學(xué)研制的同類軟件HSC3D4.5F及鄭州工業(yè)大學(xué)的Z-mold軟件。面向制造、基于知識(shí)的智能化功能是衡量模具軟件先進(jìn)性和實(shí)用性的重要標(biāo)志之一。如Cimatron公司的注塑模專家軟件能根據(jù)脫模方向自動(dòng)產(chǎn)生分型線和分型面，生成與制品相對(duì)應(yīng)的型芯和型腔，實(shí)現(xiàn)模架零件的全相關(guān)，自動(dòng)產(chǎn)生材料明細(xì)表和供NC加工的鉆孔表格，并能進(jìn)行智能化加工參數(shù)設(shè)定、加工結(jié)果校驗(yàn)等。
?? （3）模具軟件應(yīng)用的網(wǎng)絡(luò)化趨勢(shì)
?? 隨著模具在企業(yè)競(jìng)爭(zhēng)、合作、生產(chǎn)和管理等方面的全球化、國(guó)際化，以及計(jì)算機(jī)軟硬件技術(shù)的迅速發(fā)展，網(wǎng)絡(luò)使得在模具行業(yè)應(yīng)用虛擬設(shè)計(jì)、敏捷制造技術(shù)既有必要，也有可能。美國(guó)在其《21世紀(jì)制造企業(yè)戰(zhàn)略》中指出，到2006年要實(shí)現(xiàn)汽車工業(yè)敏捷生產(chǎn)/虛擬工程方案，使汽車開(kāi)發(fā)周期從40個(gè)月縮短到4個(gè)月。
2.模具檢測(cè)、加工設(shè)備向精密、高效和多功能方向發(fā)展
（1）模具檢測(cè)設(shè)備的日益精密、高效
?? 精密、復(fù)雜、大型模具的發(fā)展，對(duì)檢測(cè)設(shè)備的要求越來(lái)越高。現(xiàn)在精密模具的精度已達(dá)2～3μm，目前國(guó)內(nèi)廠家使用較多的有意大利、美國(guó)、日本等國(guó)的高精度三坐標(biāo)測(cè)量機(jī)，并具有數(shù)字化掃描功能。如東風(fēng)汽車模具廠不僅擁有意大利產(chǎn)3250mm×3250mm三坐標(biāo)測(cè)量機(jī)，還擁有數(shù)碼攝影光學(xué)掃描儀，率先在國(guó)內(nèi)采用數(shù)碼攝影、光學(xué)掃描作為空間三維信息的獲得手段，從而實(shí)現(xiàn)了從測(cè)量實(shí)物→建立數(shù)學(xué)模型→輸出工程圖紙→模具制造全過(guò)程，成功實(shí)現(xiàn)了逆向工程技術(shù)的開(kāi)發(fā)和應(yīng)用。這方面的設(shè)備還包括：英國(guó)雷尼紹公司第二代高速掃描儀(CYCLON SERIES2)可實(shí)現(xiàn)激光測(cè)頭和接觸式測(cè)頭優(yōu)勢(shì)互補(bǔ)，激光掃描精度為0.05mm，接觸式測(cè)頭掃描精度達(dá)0.02mm。另外德國(guó)GOM公司的ATOS便攜式掃描儀，日本羅蘭公司的PIX-30、PIX-4臺(tái)式掃描儀和英國(guó)泰勒·霍普森公司TALYSCAN150多傳感三維掃描儀分別具有高速化、廉價(jià)化和功能復(fù)合化等特點(diǎn)。
?? （2）數(shù)控電火花加工機(jī)床
?? 日本沙迪克公司采用直線電機(jī)伺服驅(qū)動(dòng)的AQ325L、AQ550LLS-WEDM具有驅(qū)動(dòng)反應(yīng)快、傳動(dòng)及定位精度高、熱變形小等優(yōu)點(diǎn)。瑞士夏米爾公司的NCEDM具有P-E3自適應(yīng)控制、PCE能量控制及自動(dòng)編程專家系統(tǒng)。另外有些EDM還采用了混粉加工工藝、微精加工脈沖電源及模糊控制(FC)等技術(shù)。
（3）高速銑削機(jī)床(HSM)
銑削加工是型腔模具加工的重要手段。而高速銑削具有工件溫升低、切削力小、加工平穩(wěn)、加工質(zhì)量好、加工效率高(為普通銑削加工的5～10倍)及可加工硬材料(<60HRC)等諸多優(yōu)點(diǎn)。因而在模具加工中日益受到重視。瑞士克朗公司UCP710型五軸聯(lián)動(dòng)加工中心，其機(jī)床定位精度可達(dá)8μm，自制的具有矢量閉環(huán)控制電主軸，最大轉(zhuǎn)速為42000r/min。意大利RAMBAUDI公司的高速銑床，其加工范圍達(dá)2500mm×5000mm×1800mm，轉(zhuǎn)速達(dá)20500r/min，切削進(jìn)給速度達(dá)20m/min。HSM一般主要用于大、中型模具加工，如汽車覆蓋件模具、壓鑄模、大型塑料等曲面加工，其曲面加工精度可達(dá)0.01mm。
外文原文:
Die trend
1．mold CAD / CAE / CAM being integrated, three-dimensional, intelligent and network direction
（1）模具軟件功能集成化 (1) mold software features integrated
模具軟件功能的集成化要求軟件的功能模塊比較齊全，同時(shí)各功能模塊采用同一數(shù)據(jù)模型，以實(shí)現(xiàn)信息的綜合管理與共享，從而支持模具設(shè)計(jì)、制造、裝配、檢驗(yàn)、測(cè)試及生產(chǎn)管理的全過(guò)程，達(dá)到實(shí)現(xiàn)最佳效益的目的。 Die software features of integrated software modules required relatively complete, while the function module using the same data model, in order to achieve Syndicated news management and sharing of information to support the mold design, manufacture, assembly, inspection, testing and production management of the entire process to achieve optimal benefits. 如英國(guó)Delcam公司的系列化軟件就包括了曲面/實(shí)體幾何造型、復(fù)雜形體工程制圖、工業(yè)設(shè)計(jì)高級(jí)渲染、塑料模設(shè)計(jì)專家系統(tǒng)、復(fù)雜形體CAM、藝術(shù)造型及雕刻自動(dòng)編程系統(tǒng)、逆向工程系統(tǒng)及復(fù)雜形體在線測(cè)量系統(tǒng)等。 Series such as the UK Delcam's software will include a surface / solid geometric modeling, engineering drawing complex geometry, advanced rendering industrial design, plastic mold design expert system, complex physical CAM, artistic design and sculpture automatic programming system, reverse engineering and complex systems physical line measurement systems. 集成化程度較高的軟件還包括：Pro/ENGINEER、UG和CATIA等。 A higher degree of integration of the software includes: Pro / ENGINEER, UG and CATIA, etc.. 國(guó)內(nèi)有上海交通大學(xué)金屬塑性成型有限元分析系統(tǒng)和沖裁模CAD/CAM系統(tǒng)；北京北航海爾軟件有限公司的CAXA系列軟件；吉林金網(wǎng)格模具工程研究中心的沖壓模CAD/CAE/CAM系統(tǒng)等。 Shanghai Jiaotong University, China with finite element analysis of metal plastic forming systems and Die CAD / CAM systems; Beijing Beihang Haier Software Ltd. CAXA Series software; Jilin Gold Grid Engineering Research Center of the stamping die mold CAD / CAE / CAM systems .
（2）模具設(shè)計(jì)、分析及制造的三維化 (2) mold design, analysis and manufacture of three-dimensional
傳統(tǒng)的二維模具結(jié)構(gòu)設(shè)計(jì)已越來(lái)越不適應(yīng)現(xiàn)代化生產(chǎn)和集成化技術(shù)要求。 Two-dimensional mold of traditional structural design can no longer meet modern technical requirements of production and integration. 模具設(shè)計(jì)、分析、制造的三維化、無(wú)紙化要求新一代模具軟件以立體的、直觀的感覺(jué)來(lái)設(shè)計(jì)模具，所采用的三維數(shù)字化模型能方便地用于產(chǎn)品結(jié)構(gòu)的CAE分析、模具可制造性評(píng)價(jià)和數(shù)控加工、成形過(guò)程模擬及信息的管理與共享。 Mold design, analysis, manufacturing three-dimensional technology, paperless software required to mold a new generation of three-dimensional, intuitive sense to design the mold, using three-dimensional digital model can be easily used in the product structure of CAE analysis, tooling manufacturability evaluation and CNC machining, forming process simulation and information management and sharing. 如Pro/ENGINEER、UG和CATIA等軟件具備參數(shù)化、基于特征、全相關(guān)等特點(diǎn)，從而使模具并行工程成為可能。 Such as Pro / ENGINEER, UG and CATIA software such as with parametric, feature-based, all relevant characteristics, so that mold concurrent engineering possible. 另外，Cimatran公司的Moldexpert，Delcam公司的Ps-mold及日立造船的Space-E/mold均是3D專業(yè)注塑模設(shè)計(jì)軟件，可進(jìn)行交互式3D型腔、型芯設(shè)計(jì)、模架配置及典型結(jié)構(gòu)設(shè)計(jì)。 In addition, Cimatran company Moldexpert, Delcam's Ps-mold and Hitachi Shipbuilding of Space-E/mold are professional injection mold 3D design software, interactive 3D cavity, core design, mold base design configuration and typical structure . 澳大利亞Moldflow公司的三維真實(shí)感流動(dòng)模擬軟件MoldflowAdvisers已經(jīng)受到用戶廣泛的好評(píng)和應(yīng)用。 Australian company Moldflow realistic three-dimensional flow simulation software MoldflowAdvisers been widely praised by users and applications. 國(guó)內(nèi)有華中理工大學(xué)研制的同類軟件HSC3D4.5F及鄭州工業(yè)大學(xué)的Z-mold軟件。 China Huazhong University of Science have developed similar software HSC3D4.5F and Zhengzhou University, Z-mold software. 面向制造、基于知識(shí)的智能化功能是衡量模具軟件先進(jìn)性和實(shí)用性的重要標(biāo)志之一。 For manufacturing, knowledge-based intelligent software function is a measure of die important sign of advanced and practical one. 如Cimatron公司的注塑模專家軟件能根據(jù)脫模方向自動(dòng)產(chǎn)生分型線和分型面，生成與制品相對(duì)應(yīng)的型芯和型腔，實(shí)現(xiàn)模架零件的全相關(guān)，自動(dòng)產(chǎn)生材料明細(xì)表和供NC加工的鉆孔表格，并能進(jìn)行智能化加工參數(shù)設(shè)定、加工結(jié)果校驗(yàn)等。 Such as injection molding experts Cimatron's software can automatically generate parting direction based parting line and parting surface, generate products corresponding to the core and cavity, implementation of all relevant parts mold, and for automatically generated BOM Form NC drilling process, and can intelligently process parameter setting, calibration and other processing results.
（3）模具軟件應(yīng)用的網(wǎng)絡(luò)化趨勢(shì) (3) mold software applications, networking trend
隨著模具在企業(yè)競(jìng)爭(zhēng)、合作、生產(chǎn)和管理等方面的全球化、國(guó)際化，以及計(jì)算機(jī)軟硬件技術(shù)的迅速發(fā)展，網(wǎng)絡(luò)使得在模具行業(yè)應(yīng)用虛擬設(shè)計(jì)、敏捷制造技術(shù)既有必要，也有可能。 With the mold in the enterprise competition, cooperation, production and management, globalization, internationalization, and the rapid development of computer hardware and software technology, the Internet has made in the mold industry, virtual design, agile manufacturing technology both necessary and possible. 美國(guó)在其《21世紀(jì)制造企業(yè)戰(zhàn)略》中指出，到2006年要實(shí)現(xiàn)汽車工業(yè)敏捷生產(chǎn)/虛擬工程方案，使汽車開(kāi)發(fā)周期從40個(gè)月縮短到4個(gè)月。 The United States in its "21st Century Manufacturing Enterprise Strategy" that the auto industry by 2006 to achieve agile manufacturing / virtual engineering solutions to automotive development cycle shortened from 40 months to 4 months.
2．mold testing, processing equipment to the precise, efficient, and multi-direction
（1）模具檢測(cè)設(shè)備的日益精密、高效 (1) mold testing equipment more sophisticated, efficient
精密、復(fù)雜、大型模具的發(fā)展，對(duì)檢測(cè)設(shè)備的要求越來(lái)越高。 Sophisticated, complex, large-scale mold development, testing equipment have become increasingly demanding. 現(xiàn)在精密模具的精度已達(dá)2～3μm，目前國(guó)內(nèi)廠家使用較多的有意大利、美國(guó)、日本等國(guó)的高精度三坐標(biāo)測(cè)量機(jī)，并具有數(shù)字化掃描功能。 Precision Mould precision now reached 2 ~ 3μm, more domestic manufacturers have to use Italy, the United States, Japan and other countries in the high-precision coordinate measuring machine, and with digital scanning. 如東風(fēng)汽車模具廠不僅擁有意大利產(chǎn)3250mm×3250mm三坐標(biāo)測(cè)量機(jī)，還擁有數(shù)碼攝影光學(xué)掃描儀，率先在國(guó)內(nèi)采用數(shù)碼攝影、光學(xué)掃描作為空間三維信息的獲得手段，從而實(shí)現(xiàn)了從測(cè)量實(shí)物→建立數(shù)學(xué)模型→輸出工程圖紙→模具制造全過(guò)程，成功實(shí)現(xiàn)了逆向工程技術(shù)的開(kāi)發(fā)和應(yīng)用。 Such as Dongfeng Motor Mould Factory not only has the capacity 3250mm × 3250mm Italian coordinate measuring machine, also has a digital photography optical scanner, the first in the domestic use of digital photography, optical scanning as a means of spatial three-dimensional access to information, enabling the establishment from the measurement of physical → model output of engineering drawings → → the whole process of mold making, reverse engineering a successful technology development and applications. 這方面的設(shè)備還包括：英國(guó)雷尼紹公司第二代高速掃描儀(CYCLON SERIES2)可實(shí)現(xiàn)激光測(cè)頭和接觸式測(cè)頭優(yōu)勢(shì)互補(bǔ)，激光掃描精度為0.05mm，接觸式測(cè)頭掃描精度達(dá)0.02mm。 This equipment include: second-generation British Renishaw high-speed scanners (CYCLON SERIES2) can be realized and contact laser probe complementary probe, laser scanner accuracy of 0.05mm, scanning probe contact accuracy of 0.02 mm. 另外德國(guó)GOM公司的ATOS便攜式掃描儀，日本羅蘭公司的PIX-30、PIX-4臺(tái)式掃描儀和英國(guó)泰勒·霍普森公司的TALYSCAN150多傳感三維掃描儀分別具有高速化、廉價(jià)化和功能復(fù)合化等特點(diǎn)。 Another German company GOM ATOS portable scanners, Japan Roland's PIX-30, PIX-4 desktop scanner and the United Kingdom Taylor Hopson's TALYSCAN150 multi-sensor, respectively Three-dimensional scanner with high speed, low-cost and functional composite and so on.
（2）數(shù)控電火花加工機(jī)床 (2) CNC EDM
日本沙迪克公司采用直線電機(jī)伺服驅(qū)動(dòng)的AQ325L、AQ550LLS-WEDM具有驅(qū)動(dòng)反應(yīng)快、傳動(dòng)及定位精度高、熱變形小等優(yōu)點(diǎn)。 Japan Sodick linear motor servo drive using the company's AQ325L, AQ550LLS-WEDM have driven fast response, transmission and high positioning accuracy, the advantages of small thermal deformation. 瑞士夏米爾公司的NCEDM具有P-E3自適應(yīng)控制、PCE能量控制及自動(dòng)編程專家系統(tǒng)。Switzerland Chanmier company NCEDM with P-E3 adaptive control, PCE energy control and automatic programming expert systems. 另外有些EDM還采用了混粉加工工藝、微精加工脈沖電源及模糊控制(FC)等技術(shù)。 Others also used the powder mixed EDM machining technology, micro-finishing pulse power and fuzzy control (FC) technologies.
（3）高速銑削機(jī)床(HSM)(3) high-speed milling machine (HSM)
銑削加工是型腔模具加工的重 Milling is an important means of cavity mold. 而高速銑削具有工件溫升低、切削力小、加工平穩(wěn)、加工質(zhì)量好、加工效率高(為普通銑削加工的5～10倍)及可加工硬材料(<60HRC)等諸多優(yōu)點(diǎn)。 The low-temperature high-speed milling with the workpiece, cutting force is small, smooth processing, processing quality, processing efficiency (for the general milling process 5 to 10 times) and can process hard materials (<60HRC) and many other advantages. 因而在模具加工中日益受到重視。 Thus in the mold processing more and more attention. 瑞士克朗公司UCP710型五軸聯(lián)動(dòng)加工中心，其機(jī)床定位精度可達(dá)8μm，自制的具有矢量閉環(huán)控制電主軸，最大轉(zhuǎn)速為42000r/min。 Ruishikelang company UCP710-type five-axis machining center, machine tool positioning accuracy up to 8μm, home-made closed-loop vector control spindle with a maximum speed 42000r/min. 意大利RAMBAUDI公司的高速銑床，其加工范圍達(dá)2500mm×5000mm×1800mm，轉(zhuǎn)速達(dá)20500r/min，切削進(jìn)給速度達(dá)20m/min。 Italy RAMBAUDI's high-speed milling, the processing range of up to 2500mm × 5000mm × 1800mm, speed up 20500r/min, cutting feed speed of 20m/min. HSM一般主要用于大、中型模具加工，如汽車覆蓋件模具、壓鑄模、大型塑料等曲面加工，其曲面加工精度可達(dá)0.01mm。 HSM generally used large, medium-sized mold, such as motor cover mold, die casting mold, large plastic surface machining, the surface precision up to 0.01mm.
譯文二：
快速經(jīng)濟(jì)制模技術(shù)類型
快速經(jīng)濟(jì)制模技術(shù)與傳統(tǒng)的機(jī)械加工相比，具有制模周期短、成本低、精度與壽命又能滿足生產(chǎn)上的使用要求，是綜合經(jīng)濟(jì)效益比較顯著的一類制造模具的技術(shù)，概括起來(lái)，有以下幾種類別。
1.表面成型制模技術(shù)??
???? 表面成型制模技術(shù)，主要是利用噴涂、電鑄、化學(xué)腐蝕等新的工藝方法形成型腔表面及精細(xì)花紋的一種工藝技術(shù)。??
2.澆鑄成型制模技術(shù)
澆鑄成型制模技術(shù)的共同特點(diǎn)是依樣件為基準(zhǔn)，澆鑄出凸、凹模，型腔表面不需要機(jī)械加工。
3.擠壓成型技術(shù)??
?? （1）冷擠壓成型??
???? 利用鈹銅合金的良好的導(dǎo)熱性和穩(wěn)定性，經(jīng)固熔時(shí)效處理后，采用冷擠壓制造模具凹模型腔。其特點(diǎn)是制造周期短，型腔精度高(IT7級(jí))，表面粗糙度Ra=0.025μm,強(qiáng)度高，壽命可達(dá)50萬(wàn)次，無(wú)環(huán)境污染。??
??? （2）超塑成型制模技術(shù)??
???? 該技術(shù)是利用金屬材料在細(xì)化晶粒、一定成型溫度、低變形速率條件下，材料具有最佳超塑性時(shí)，將事先制作好的凸模，用較小的力便可擠壓出凹模的一種快速經(jīng)濟(jì)制模技術(shù)。超塑成型材料的典型代表是Zn-22%AL。??
4.無(wú)模多點(diǎn)成形技術(shù)??
???? 無(wú)模多點(diǎn)快速成形技術(shù)是以CAD/CAM/CAT技術(shù)為主要手段，利用計(jì)算機(jī)控制高度可調(diào)基本體群形成上下成形面，代替?zhèn)鹘y(tǒng)模具對(duì)板料進(jìn)行三維曲面成形的又一現(xiàn)代先進(jìn)制造技術(shù)。此項(xiàng)技術(shù)可以隨意改變變形路徑與受力狀態(tài)，提高材料的成形極限，可反復(fù)成形，以此消除材料內(nèi)部的殘余應(yīng)力，實(shí)現(xiàn)無(wú)回彈成形。??
5.凱維朗(KEVRON)鋼帶沖裁落料制模技術(shù)??
???? 新型鋼帶沖裁落料制模技術(shù)是一種不同于一般具有凸、凹模結(jié)構(gòu)的鋼帶模，它是由單刃鋼帶與特制墊板組成的新型快速經(jīng)濟(jì)制模技術(shù)。這種模具重量輕，一般只有200kg，加工精度為?±0.35-0.50mm，可適合各種黑色和有色金屬的0.5-0.65mm厚的板料加工。壽命可達(dá)到5-25?萬(wàn)次，制造成本低。??
6.模具毛坯的快速制造技術(shù)—實(shí)型鑄造??
???? 由于大量的模具是屬于單件或小批量生產(chǎn)，模具毛坯的制造質(zhì)量和周期及成本對(duì)最終的模具質(zhì)量和周期及成本的影響是至關(guān)重要的。??
???? 現(xiàn)代模具毛坯已廣泛地采用子實(shí)型鑄造技術(shù)，所謂實(shí)型鑄造就是利用泡沫塑料(聚苯乙烯—PS或聚甲基丙烯酸酯—PMMA)制作代替?zhèn)鹘y(tǒng)的木模或金屬模，造型后不需取出模型，便可以澆鑄，泡沫塑料模型的高溫液體金屬作用下，迅速燃燒氣化而消失，金屬液取代原來(lái)泡沫塑料模型所占有的位置，冷凝后形成鑄件。實(shí)型鑄造在實(shí)際應(yīng)用中有下列幾種情況。??
? （1）干砂實(shí)型鑄造??
???? 即用55-100目的全干沒(méi)有任何粘結(jié)劑的石英砂造型，用EPS或PMMA泡沫塑料制作的模型涂掛0.2-1mm厚透氣性良好的耐火涂料層，以提高鑄件表面光潔度，防止粘砂或塌箱。??
? （2）負(fù)壓實(shí)型鑄造??
???? 負(fù)壓實(shí)型鑄造又稱V法造型。該技術(shù)是使用全干而無(wú)粘結(jié)劑的石英砂做型砂，用EPS或PMMA泡沫塑料做模型，在塑料薄膜的密封條件下，讓整個(gè)鑄型在負(fù)壓條件下(真空度0.4-0.67MPa)進(jìn)行液體金屬澆鑄，鑄件凝固后解除負(fù)壓即可得到表面光潔的鑄件。??
（3）樹(shù)脂砂實(shí)型鑄造??
???? 利用樹(shù)脂砂做型砂，用EPS或PMMA泡沫塑料做模型，在常溫、常壓下進(jìn)行液體金屬澆鑄而制取鑄件。利用實(shí)型鑄造的技術(shù)制造模具毛坯具有尺寸精度高(ISO9級(jí))，加工余量小(一般在5mm左右)，不需要拔模斜度，不需要制型芯與泥芯撐，節(jié)省金屬材料，節(jié)省做木模型的木材，制造周期短，成本低。該技術(shù)適合大型、復(fù)雜、單件模具毛坯的生產(chǎn)。陶瓷型精鑄、失蠟精鑄等技術(shù)在提高模具毛坯精度、降低加工工時(shí)、縮短制造周期、降低成本等方面也顯示出其特有的優(yōu)越性。??
7.其它方面技術(shù)
為了簡(jiǎn)化模具的結(jié)構(gòu)設(shè)計(jì)，降低模具成本，縮短模具制造周期，在國(guó)內(nèi)外也先后出現(xiàn)了一些其它方面新技術(shù)的應(yīng)用，如快換模架、沖壓?jiǎn)卧?、刃口堆焊、鑲塊鑄造、氮?dú)鈴椈傻?。??
外文原文：
Fast economical pattern makings technologies type
The fast economical pattern making technology and the traditional machine-finishing compares, has the pattern making cycle short, the cost is low, the precision and the life can satisfy in the production the operation requirements, is synthesizes an economic efficiency quite remarkable kind to make the mold the technology, summarizes below, has several types to leave.
1．surfaces take shape the pattern making technology
The surface takes shape the pattern making technology, mainly is the use spurts spreads, the electrolytic casting, chemistry corrosion and so on the new technique formation cavity surface and the fine pattern one kind of craft technology.
2．sprinkle to cast into the type system mold technique
Sprinkling to cast into technical and common characteristics of the type system mold is according to the kind piece for basis, sprinkle a convex and cave mold, a surface do not need the machine to process.
3．extrusions takes shape the technology
(1) cold extrusions takes shape
Using the berylliuim copper alloy good thermal conductivity and the stability, after the solid melt aging treatment of metal, use the swaging pressure to make the mold concave model cavity. Its characteristic is makes the cycle short, the cavity precision is high (the IT7 level), surface roughness Ra=0.025 mu m, The intensity is high, the life may reach 500,000 times, does not have the environmental pollution.
(2) ultra models takes shape the pattern making technology
This technology is using the metal material in the thin crystal grain, certainly takes shape the temperature, under the low distortion speed condition, when the material has the best superplasticity, toes attend to carry out raised mold which the initiative finishes, then may extrude the concave mold with the small strength one kind of fast economical pattern making technology. Ultra models takes shape material typical representative is Zn-22%AL.
4．does not have the mold multi- spots forming technology
Does not have the mold multi- spots fast forming technology is by CAD/CAM/CAT The technology is the main method about, may adjust the base main body group highly using the computer control to form forms the surface, replaces the traditional mold to carry on the three dimensional curved surface forming to the sheet an modern advanced manufacture technology. This technology may change the distortion way and the stressful condition at will, enhances the material the formed limit, may form repeatedly, by this elimination material interior remaining stress, the realization does not have the snapping back forming
5．triumphant Uygur bright steel belt blanking falls the material pattern making technology
The new steel belt blanking falls the material pattern making technology is one kind is different with has raised, the concave mold structure steel belt mold generally, it is with specially makes the new fast economical pattern making technology by the single edge steel belt which the backing strip is composed. This kind of mold weight is light, only then 200kg, the processing precision for ±0.35-0.50mm, may suit each kind of black and the non-ferrous metal 0.5-0.65mm thick sheet processing generally. The life may achieve 5-25 ten thousand, the production cost is low.
6. molds semifinished materials fast manufacture technology solid casting
Because the massive molds are belong to the single unit or the production, the mold semifinished materials manufacture quality and the cycle and the cost to the final mold quality and cyclical and the cost influence are very important.
The modern mold semifinished materials widely have used the seeds casting technology, the so-called solid casting is (polystyrene PS either polymethacrylate PMMA) manufactures using the foam plastics replaces traditional the wooden mold or the metal pattern, after the modelling does not have to take out the model, then may the casting, under the foam plastics model high temperature liquid metal function, deflagrate the gasification but to vanish, the molten metal substitution original foam plastics model holds the position, after the condensation forms the casting. The solid casting has the following several kind of situations in the practical application.
(1) dry sands solid casting
Namely all does not do any cementing agent quartz sand modelling with 55-100 goal, spreads with EPS or the PMMA foam plastics manufacture model hangs the 0.2-1mm thick permeability good fireproof coating level, by enhances the casting superficially attractive fineness, prevented the fat sand or collapses the box.
(2) negative compactions casting
The negative compaction casting calls V law modelling. This technology is the use all does but does not have the cementing agent the quartz sand to make the molding sand, makes the model with EPS or the PMMA foam plastics, in under the plastic film seal condition, entire lets cast (vacuum degree 0.4-0.67MPa) carries on the liquid metal casting under the negative pressure condition, after the casting coagulates relieves the negative pressure then to obtain the superficial bright and clean casting.
(3) resins granulated substance solid casting
Makes the molding sand using the resin granulated substance, makes the model with EPS or the PMMA foam plastics, under the normal temperature, the atmospheric pressure carries on the liquid metal casting but to make takes the casting. uses the solid casting the technical manufacture mold semifinished materials to have the size precision high (the ISO9 level), processing remainder small (generally about 5mm), does not need to pull out the mold ascent, does not need the making core and the sand core brace, saves the metal material, economical makes the wooden model the lumber, the manufacture cycle short, the cost is low. This technology suits large-scale, is complex, the single unit mold semifinished materials production. the ceramics fine cast, lose the cerotin to cast and so on the technology are increasing the mold semifinished materials precision, reduce the processing man-hour, reduce the manufacture cycle, reduce aspect and so on cost also demonstrate its unique superiority.
7．other aspects technologies
In order to simplify the mold the structural design, reduces the mold cost, reduces the mold manufacture cycle, in domestic and foreign also successively appeared some other aspects new technology application, like trades the mold frame, the ramming unit, the cutting edge built-up welding quickly, inlays the block casting, the nitrogen spring and so on.
12