I摘 要本文詳細論述了普遍應用在現(xiàn)代大中型企業(yè)中的單立柱有軌巷道式堆垛機的設計方案。文中對堆垛機的分類，特點及其構(gòu)造進行了詳細的敘述。堆垛機是自動化立體倉庫中最重要的起重堆垛設備，是隨著立體倉庫的出現(xiàn)而發(fā)展起來的專用起重機。它能夠在自動化立體倉庫的巷道中來回穿梭運行，將放置在巷道口的貨物存入指定的貨格，或者從貨格中取出貨物運送到巷口。設計重點主要包括：堆垛機的機架、升降機構(gòu)、行走機構(gòu)、貨叉伸縮機構(gòu)以及安全機構(gòu)。文章在確定堆垛機的總體設計方案的前提下，再對各個機構(gòu)進行受力分析和設計計算，最后進行必要的相關校核并最終確定各個的機構(gòu)實際取值。本次的設計運用多種起重機的現(xiàn)代設計方法，特別是運用計算機輔助設計（CAD）的方法，在計算機上將堆垛機的設計圖紙 CAD 化，大大提高了設計的效率，節(jié)省時間。關鍵詞：自動化立體倉庫；堆垛機；升降機構(gòu)；行走機構(gòu)；貨叉伸縮機構(gòu)；安全機構(gòu) IIAbstractThis article has discussed the design of the single-pillar type of Narrow-Aisle Stacker Crane which has been universally used in modern most enterprises in detail. This article described the kinds of stakers, features and the structure in detail. Stacker cranes is the most important part of the automation three-dimensional storehouse among the take heavy crane pile up equipment, it can in the tunnel of automation cube in the shuttle operation of round trip, will locate in tunnel the goods of mouth stock goods shelf; or opposite take out the goods transit in goods shelf go to tunnel mouth. The design focus mainly include: The stacker's rack, walk organization, fork telescoping mechanism and safe organization. Under the premise of overall design scheme of stacking crane, then for organization analyze by force condition calculate. Finally, check nuclear necessarily and definite every numerical.This Graduation Design use many kinds of Modern Designs of the crane, especially to use the method of Computer-aided design(CAD),Stackers will be the design drawings of the CAD on the computer, which greatly improve the efficiency of the design and saving time.Keywords: Automation three-dimensional storehouse Stacker Crane Movement organization Walk organization Fork telescoping mechanism Safe organizationIII目 錄第一章 緒論 ...................................................................................................................................11.1 研究背景及意義 ..................................................................................................................11.2 研究的內(nèi)容及設計思路 ......................................................................................................11.2.1 主要設計內(nèi)容 ...............................................................................................................11.2.2 設計要求 .......................................................................................................................21.3 研究的發(fā)展趨勢 ..................................................................................................................21.4 堆垛機所受載荷的簡化方法 ..............................................................................................2第二章 堆垛機的整體結(jié)構(gòu)設計方案 ...........................................................................................42.1 堆垛機結(jié)構(gòu)的主要結(jié)構(gòu)組成 ..............................................................................................42.2 單立柱有軌巷道式堆垛機的特點 ......................................................................................52.3 堆垛機的機架結(jié)構(gòu) ..............................................................................................................52.4 堆垛機起升機構(gòu)的整體設計 ..............................................................................................62.4.1 柔性件的選取 ...............................................................................................................62.4.2 卷筒的選取 ...................................................................................................................62.4.3 電動機的選取 ...............................................................................................................72.4.4 減速器的選取 ...............................................................................................................72.4.5 制動器的選取 ...............................................................................................................82.5 堆垛機行走機構(gòu)的整體設計 ..............................................................................................92.5.1 驅(qū)動方式的選取 ...........................................................................................................92.5.2 車輪的的設計 .............................................................................................................102.5.3 電動機的選取 .............................................................................................................102.5.4 減速器的選取 .............................................................................................................102.5.5 制動器的選取 .............................................................................................................102.6 軌道的設計與安裝 ............................................................................................................102.7 堆垛機的控制裝置 ............................................................................................................11第三章 堆垛機機架的結(jié)構(gòu)設計計算 .........................................................................................133.1 機架立柱的尺寸設計 ........................................................................................................133.2 機架的上、下橫梁設計 ....................................................................................................14第四章 堆垛機伸縮貨叉機構(gòu)的設計計算 .................................................................................154.1 伸縮貨叉的擾度與強度 ....................................................................................................154.1.1 下叉的受力分析計算 ................................................................................................154.1.2 中叉的受力分析計算 .................................................................................................164.1.3 上叉的設計分析計算 .................................................................................................18IV第五章 堆垛機行走機構(gòu)的設計計算 .........................................................................................195.1 行走機構(gòu)電動機的選取 ....................................................................................................195.2 堆垛機行走輪的設計計算 ................................................................................................195.3 行走機構(gòu)減速器的選取 ....................................................................................................20第六章 堆垛機升降機構(gòu)的設計計算 .........................................................................................216.1 升降機構(gòu)零部件的設計計算 ............................................................................................216.1.1 鋼絲繩的計算 .............................................................................................................216.1.2 卷筒的相關尺寸計算 .................................................................................................216.2 升降機構(gòu)傳動裝置的選取 ................................................................................................226.2.1 電動機的選擇 .............................................................................................................226.2.2 減速器的選擇 .............................................................................................................22第七章 堆垛機控制系統(tǒng)的設計 .................................................................................................237.1 堆垛機的位置檢測 ............................................................................................................237.2 光電傳感器選擇 ................................................................................................................257.3 變頻器的選擇 ....................................................................................................................267.4 本章小結(jié) ............................................................................................................................31結(jié)論 ...............................................................................................................................................32致謝 ...............................................................................................................................................33參考文獻 .......................................................................................................................................34