立體倉庫及巷式起重機(jī)的設(shè)計(jì)plc程序控制[含CAD高清圖和文檔資料]

【溫馨提示】 dwg后綴的文件為CAD圖，可編輯，無水印，高清圖，壓縮包內(nèi)文檔可直接點(diǎn)開預(yù)覽，需要原稿請(qǐng)自助充值下載，請(qǐng)見壓縮包內(nèi)的文件及預(yù)覽，所見才能所得，請(qǐng)細(xì)心查看有疑問可以咨詢QQ：414951605或1304139763 主程序mainTITLE=程序注釋Network 1 LD SM0.0LPSA M5.2= V1038.0LRDMOVD VD2, VD1012LPPA M4.2MOVB VB1000, VB1031Network 2 LD M2.7EULD M4.2EUOLDR M0.2, 46R Q0.0, 16R T44, 1Network 3 LD I2.6O M4.2LPSAN SM0.1AN I2.7= M4.2LRDA SM0.5= Q1.7LPP= V1030.5Network 4 LD SM0.0CALL SBR1CALL SBR5Network 5 LD M4.2EUS M0.1, 1R S10.0, 20Network 6 LDN M4.2R Q0.0, 15R V1038.1, 1ENDNetwork 7 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LDN SM0.1A M0.1LPSCALL SBR0TON T44, +5A T44EUS M1.1, 1LPPAW= T44, +1R M5.2, 1R S0.0, 100Network 8 / inputLD V1001.0A M5.2AN M4.1AW VW236, +0EUMOVW +0, VW2018MOVW VW236, VW2020S M4.1, 1Network 9 / outputLD V1001.1A M5.2AN M4.1AW VW250, +0EUMOVW VW250, VW2018MOVW +0, VW2020S M4.1, 1Network 10 / 上位機(jī)控制移庫/ 上位機(jī)控制移庫LDB= VB1008, 1AB= VB1006, 1AB= VB1007, 1AB= VB240, 1AB VB241, 0A M5.2EUBTI VB241, VW2018MOVW 0, VW2020S M4.1, 1Network 12 / 上位機(jī)控制移庫/ 上位機(jī)控制移庫LDW= VW290, 1AW= VW292, 1AW= VW294, 1AW= VW294, 12A M5.2EUMOVW VW292, VW2018MOVW VW294, VW2020S M4.1, 1MOVW 0, VW292MOVW 0, VW294MOVW 0, VW290Network 13 LDW= VW292, 0OW= VW294, 0MOVW 0, VW290Network 14 / 觸摸屏出庫/ 觸摸屏出庫LD M5.2A M5.6AW +0, VW238AW LW10, +12OW LW12, +12OW LW12, +0SCRT S1.4= L14.0Network 10 LDN L14.0LPSAW= LW10, +0SCRT S0.3LPPAW LW10, +0SCRT S2.4Network 11 SCRENetwork 12 LSCR S0.2Network 13 LD SM0.0LPSAW= LW12, +0SCRT S3.1LPPAW LW12, +0SCRT S1.5Network 14 SCRENetwork 15 LSCR S0.3Network 16 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0MOVD LD19, VD2000CALL SBR4Network 17 LDD= VD2000, VD2004A SM66.7A I0.4TON T39, +2Network 18 LD T39SCRT S0.4Network 19 SCRENetwork 20 LSCR S0.4Network 21 LD SM0.0S Q1.2, 1TON T56, +10Network 22 LD T56SCRT S0.5Network 23 SCRENetwork 24 LSCR S0.5Network 25 LD SM0.0S Q1.0, 1TON T57, +10Network 26 LD T57SCRT S0.6Network 27 SCRENetwork 28 LSCR S0.6Network 29 LD SM0.0R Q1.2, 1TON T58, +10Network 30 LD T58SCRT S0.7Network 31 SCRENetwork 32 LSCR S0.7Network 33 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0MOVD LD15, VD2000CALL SBR4Network 34 LDD= VD2000, VD2004A SM66.7A I0.4TON T59, +2Network 35 LD T59SCRT S1.0Network 36 SCRENetwork 37 LSCR S1.0Network 38 / 切換到巷式起重機(jī)運(yùn)行LD SM0.0CALL SBR31, 0, +4500MOVD +0, VD2000R Q0.4, 1S Q0.5, 1TON T60, +5Network 39 LD T60SCRT S1.1Network 40 SCRENetwork 41 LSCR S1.1Network 42 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0CALL SBR2, LW10, VD2000, VD2008MOVB 0, VB2016CALL SBR4Network 43 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7A I0.4TON T62, +2Network 44 LD T62SCRT S1.2Network 45 SCRENetwork 46 LSCR S1.2Network 47 LD SM0.0S Q1.2, 1TON T101, +5Network 48 LD T101SCRT S1.3Network 49 SCRENetwork 50 LSCR S1.3Network 51 LD SM0.0R Q1.0, 1S M5.7, 1TON T102, +5Network 52 LD T102SCRT S1.4Network 53 SCRENetwork 54 LSCR S1.4Network 55 LD SM0.0R Q1.2, 1TON T103, +5Network 56 LD T103SCRT S0.2Network 57 SCRENetwork 58 / 入庫/ *LSCR S1.5Network 59 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0CALL SBR2, LW12, VD2000, AC0MOVB 0, VB2016CALL SBR4Network 60 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7A I0.4TON T61, +2Network 61 LD T61SCRT S1.6Network 62 SCRENetwork 63 LSCR S1.6Network 64 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0LPSCALL SBR2, LW12, AC0, VD2008+D LD6, VD2008AD VD2008, +0MOVD +0, VD2008LRDMOVB 0, VB2016LPPCALL SBR4Network 65 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7A I0.4TON T119, +2Network 66 LD T119SCRT S1.7Network 67 SCRENetwork 68 LSCR S1.7Network 69 LD SM0.0MOVB 1, VB2016Network 70 LD SM0.0CALL SBR4Network 71 LD I0.5TON T46, +5Network 72 LD T46SCRT S2.0Network 73 SCRENetwork 74 LSCR S2.0Network 75 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0LPSCALL SBR2, LW12, AC0, VD2008-D LD6, VD2008AD VD2008, +0MOVD +0, VD2008LPPCALL SBR4Network 76 LDD= VD2008, VD2012A SM76.7TON T41, +2Network 77 LD T41SCRT S2.1Network 78 SCRENetwork 79 LSCR S2.1Network 80 LD SM0.0R M5.7, 1MOVB 0, VB2016CALL SBR4Network 81 LD I0.4SCRT S2.2Network 82 SCRENetwork 83 LSCR S2.2Network 84 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0MOVD -10, VD2000MOVD -10, VD2008CALL SBR4Network 85 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7SCRT S9.7Network 86 SCRENetwork 87 LSCR S2.4Network 88 / 網(wǎng)絡(luò)標(biāo)題/ 到位LDW= LW12, +0A SM0.0MOVD LD15, VD2000CALL SBR4Network 89 LDD= VD2000, VD2004OW LW12, 0A SM66.7A I0.4TON T104, +5R Q0.4, 1S Q0.5, 1Network 90 LD T104SCRT S2.5Network 91 SCRENetwork 92 LSCR S2.5Network 93 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0LPSCALL SBR2, LW10, VD2000, VD2008-D LD6, VD2008AD VD2008, +0MOVD +0, VD2008LRDMOVB 0, VB2016LPPCALL SBR4Network 94 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7A I0.4TON T105, +2Network 95 LD T105SCRT S2.6Network 96 SCRENetwork 97 LSCR S2.6Network 98 LD SM0.0MOVB 1, VB2016Network 99 LD SM0.0CALL SBR4Network 100 LD I0.5TON T106, +5Network 101 LD T106SCRT S2.7Network 102 SCRENetwork 103 LSCR S2.7Network 104 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0CALL SBR2, LW10, AC0, VD2008+D LD6, VD2008CALL SBR4Network 105 LDD= VD2008, VD2012A SM76.7TON T118, +2Network 106 LD T118SCRT S3.0Network 107 SCRENetwork 108 LSCR S3.0Network 109 LD SM0.0S M5.7, 1MOVB 0, VB2016CALL SBR4Network 110 LD I0.4SCRT S0.2Network 111 SCRENetwork 112 Network 113 / 從巷式起重機(jī)到線上LSCR S3.1Network 114 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0CALL SBR2, LW12, AC0, VD2008MOVB 0, VB2016CALL SBR4Network 115 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7A I0.4TON T107, +2Network 116 LD T107SCRT S2.3Network 117 SCRENetwork 118 LSCR S2.3Network 119 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0CALL SBR2, LW12, VD2000, AC0MOVB 0, VB2016CALL SBR4Network 120 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7A I0.4TON T121, +2Network 121 LD T121SCRT S3.2Network 122 SCRENetwork 123 Network 124 LSCR S3.2Network 125 LD SM0.0S Q1.2, 1TON T108, +10Network 126 LD T108SCRT S3.3Network 127 SCRENetwork 128 LSCR S3.3Network 129 LD SM0.0S Q1.0, 1R M5.7, 1TON T109, +5Network 130 LD T109SCRT S3.4Network 131 SCRENetwork 132 LSCR S3.4Network 133 LD SM0.0R Q1.2, 1TON T112, +10Network 134 LD T112SCRT S3.5Network 135 SCRENetwork 136 LSCR S3.5Network 137 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0MOVD -10, VD2000MOVD -10, VD2008CALL SBR4Network 138 LDD= VD2000, VD2004AD= VD2008, VD2012A SM66.7A SM76.7TON T116, +5S Q0.4, 1R Q0.5, 1CALL SBR31, 0, +4500MOVD +0, VD2000Network 139 LD T116SCRT S3.6Network 140 SCRENetwork 141 LSCR S3.6Network 142 LD SM0.0MOVD LD19, AC1-D LD15, AC1Network 143 / 網(wǎng)絡(luò)標(biāo)題/ 到位LD SM0.0MOVD AC1, VD2000CALL SBR4Network 144 LDD= VD2000, VD2004A SM66.7A I0.4TON T111, +2Network 145 LD T111SCRT S3.7Network 146 SCRENetwork 147 LSCR S3.7Network 148 LD SM0.0S Q1.2, 1TON T113, +10Network 149 LD T113SCRT S4.0Network 150 SCRENetwork 151 LSCR S4.0Network 152 LD SM0.0R Q1.0, 1TON T115, +5Network 153 LD T115SCRT S4.1Network 154 SCRENetwork 155 LSCR S4.1Network 156 LD SM0.0R Q1.2, 1TON T117, +5Network 157 LD T117S V1030.0, 1SCRT S9.7Network 158 SCRENetwork 159 Network 160 LSCR S9.7Network 161 LD SM0.0S M0.1, 1R M5.1, 1R M5.0, 1R S9.7, 1R M0.6, 3R M0.4, 1R M4.1, 1R V1038.1, 1S V1038.2, 1Network 162 SCRE XYZ-axisTITLE=子程序注釋Network 1 LDN Q0.4A Q0.5LD Q0.4AN Q0.5OLDA I0.4AD VD2000, VD2004CALL SBR30, 0, +4500, 400, +800, VD2000, VD2004Network 2 LD I0.4O I0.5AD VD2008, VD2012CALL SBR30, 1, +5000, +1000, +3500, VD2008, VD2012Network 3 LD SM0.0MOVB VB2016, VB2022 inspectTITLE=子程序注釋Network 1 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LD SM0.0LPSMOVB IB1, VB2AENOMOVB IB2, VB3LRDMOVB VB2, MB6AENOMOVB VB3, MB7LPPMOVB VB2, VB1032AENOMOVB VB3, VB1033 Z-axisTITLE=子程序注釋Network 1 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LDB= VB2022, 0R Q1.1, 1Network 2 LDB= VB2022, 1S Q1.1, 1Network 3 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋 Pls-chTITLE=Network 1 LD SM0.0MOVD LD1, LD21+D 16#08000000, LD1MOVD LD1, AC3MOVD *AC3, LD17Network 2 LDD= LD13, *AC3CRETNetwork 3 LD SM0.0MOVD LD13, AC0-D *AC3, AC0MOVD LD13, *AC3DTR AC0, AC0DTR LD5, LD29DTR LD9, LD33Network 4 / 鋼量轉(zhuǎn)換把mm轉(zhuǎn)換成脈沖數(shù)量LD SM0.1/R 1.0, AC0Network 5 LDR AC0, 0.0LPSAB= LB0, 0RI Q0.2, 1LRDAB= LB0, 1RI Q0.3, 1LRDMOVR -1.0, AC2*R AC0, AC2LPPNOTLPSMOVR AC0, AC2AB= LB0, 0SI Q0.2, 1LPPAB= LB0, 1SI Q0.3, 1Network 6 LDR= AC2, 0.0CRETNetwork 7 LD SM0.0MOVD LD1, AC3+D +4, AC3MOVB 3, *AC3Network 8 LD SM0.0MOVD LD1, AC3 /第一端的增量+D +7, AC3MOVW -3, *AC3MOVR 1.0, AC0/R LD29, AC0MOVR 1000000.0, AC3*R AC0, AC3 /第一段的起始周期ROUND AC3, AC3MOVD LD1, AC1+D +5, AC1DTI AC3, *AC1MOVR 1.0, AC1/R LD33, AC1 /第一段的脈沖數(shù)量*R -1.0, AC1+R AC0, AC1/R 3E-006, AC1MOVD LD1, AC3+D +9, AC3ROUND AC1, *AC3Network 9 LD SM0.0MOVD LD1, AC3 /第二端的增量+D +15, AC3MOVW +0, *AC3MOVR 1.0, AC1/R LD33, AC1*R 1000000.0, AC1 /第二段的起始周期ROUND AC1, AC1MOVD LD1, AC3+D +13, AC3DTI AC1, *AC3 /第二段的脈沖數(shù)量ROUND AC2, AC0MOVD LD1, AC3+D +9, AC3-D *AC3, AC0-D *AC3, AC0MOVD LD1, AC3+D +17, AC3MOVD AC0, *AC3Network 10 LDB= LB0, 0AD *AC3, +0MOVB 16#85, SMB67MOVR 1000000.0, AC1/R LD29, AC1ROUND AC1, AC1DTI AC1, SMW68ROUND AC2, AC1MOVD AC1, SMD72PLS 0CRETNetwork 11 LDB= LB0, 1AD *AC3, +0MOVB 16#85, SMB77MOVR 1000000.0, AC1/R LD29, AC1ROUND AC1, AC1DTI AC1, SMW78ROUND AC2, AC1MOVD AC1, SMD82PLS 1CRETNetwork 12 LD SM0.0MOVD LD1, AC3 /第三端的增量+D +23, AC3 /第三段的起始周期MOVW +3, *AC3 /第三段的脈沖數(shù)量MOVD LD1, AC3+D +13, AC3MOVD LD1, AC2+D +21, AC2MOVW *AC3, *AC2MOVD LD1, AC3+D +9, AC3MOVD LD1, AC2+D +25, AC2MOVD *AC3, *AC2Network 13 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LDB= LB0, 0MOVB 16#A0, SMB67DTI LD21, AC0MOVW AC0, SMW168+I +4, SMW168PLS 0CRETNetwork 14 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LDB= LB0, 1MOVB 16#A0, SMB77DTI LD21, AC0MOVW AC0, SMW178+I +4, SMW178PLS 1CRET Stop-chTITLE=Network 1 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LDB= LB0, 0MOVB 0, SMB67PLS 0MOVD 16#08000000, AC1+D LD1, AC1MOVR 0.0, *AC1Network 2 / 網(wǎng)絡(luò)標(biāo)題/ 網(wǎng)絡(luò)注釋LDB= LB0, 1MOVB 0, SMB77PLS 1MOVD 16#08000000, AC1+D LD1, AC1MOVR 0.0, *AC1Pls-manTITLE=Network 1 LDB= LB0, 0A SM66.7MOVB 16#85, SMB67MOVW +2000, SMW68MOVD +10000, SMD72PLS 0Network 2 LDB= LB0, 1A SM76.7MOVB 16#85, SMB77MOVW +2000, SMW78MOVD +10000, SMD82小型模具柔性制造系統(tǒng)設(shè)計(jì)開題報(bào)告 班級(jí)（學(xué)號(hào)）：機(jī)0405-01 姓名：劉佳 指導(dǎo)老師： 孫志永一、綜述 隨著社會(huì)進(jìn)步和和生活水平的提高，市場(chǎng)更加需要具有特色、符合客戶要求樣式和功能千差萬別的個(gè)性化產(chǎn)品。激烈的市場(chǎng)競(jìng)爭(zhēng)迫使傳統(tǒng)的大規(guī)模的生產(chǎn)方式發(fā)生改變，要求對(duì)傳統(tǒng)的零部件生產(chǎn)工藝加以改進(jìn)。傳統(tǒng)的制造系統(tǒng)不能滿足市場(chǎng)對(duì)多品種小批量產(chǎn)品的需求，因此生產(chǎn)制造系統(tǒng)的柔性對(duì)系統(tǒng)的生存越來越重要。隨著批量生產(chǎn)時(shí)代正逐漸被適應(yīng)市場(chǎng)動(dòng)態(tài)變化的生產(chǎn)所替換，一個(gè)制造自動(dòng)化系統(tǒng)的生存能力和競(jìng)爭(zhēng)能力在很大成都上取決于它是否能在很短的開發(fā)周期內(nèi)，生產(chǎn)出較低成本、較高質(zhì)量的不同品種產(chǎn)品的能力。柔性已占有相當(dāng)重要的位置。“柔性”是相對(duì)于“剛性”而言的，傳統(tǒng)的“剛性”自動(dòng)化生產(chǎn)線旨在實(shí)現(xiàn)單一品種的大批量生產(chǎn)，其優(yōu)點(diǎn)是神產(chǎn)率高，由于設(shè)備是固定的，所以設(shè)備利用率也很高，單件產(chǎn)品的成本低，但價(jià)格相當(dāng)昂貴，且只能加工一個(gè)或幾個(gè)相類似的零件。如果想要獲得其他品種的產(chǎn)品，則必須對(duì)其結(jié)構(gòu)進(jìn)行大調(diào)整，重新配置系統(tǒng)內(nèi)各要素，其工作量和經(jīng)費(fèi)投入與構(gòu)造一個(gè)新的生產(chǎn)線往往不相上下，剛性的大批量制造自動(dòng)化生產(chǎn)線只適合生產(chǎn)少數(shù)幾個(gè)品種的產(chǎn)品，難以應(yīng)付多品種中小批量的生產(chǎn)。柔性制造系統(tǒng)是由統(tǒng)一的信息控制系統(tǒng)、物料儲(chǔ)運(yùn)系統(tǒng)和一組數(shù)字控制加工設(shè)備組成，能適應(yīng)加工對(duì)象變換的自動(dòng)化機(jī)械制造系統(tǒng)FMS。FMS目前尚無統(tǒng)一的定義，一般認(rèn)為柔性制造技術(shù)是一種能迅速相應(yīng)調(diào)整生產(chǎn)品種的制造技術(shù)；柔性制造系統(tǒng)是由若干臺(tái)數(shù)控設(shè)備、物料運(yùn)儲(chǔ)裝置和計(jì)算機(jī)控制系統(tǒng)組成的，并能根據(jù)制造任務(wù)和生產(chǎn)品種變化而迅速進(jìn)行調(diào)整的自動(dòng)化制造系統(tǒng)。一般定義可以用以下三個(gè)方面來概括:(1)FMS是一個(gè)計(jì)算機(jī)控制的生產(chǎn)系統(tǒng);(2)系統(tǒng)采用半獨(dú)立的NC機(jī)床;(3)這些機(jī)床通過物料輸送系統(tǒng)連成一體。FMS的結(jié)構(gòu)如圖1所示。FMS從20世紀(jì)60年代誕生至今已有40多年的歷史，它從探索階段走向?qū)嵱没蜕唐坊A段，并在80年代輝煌一時(shí)，成為機(jī)械制造業(yè)技術(shù)進(jìn)步的重要標(biāo)志，美、英、德、日等許多先進(jìn)國(guó)家的企業(yè)爭(zhēng)相創(chuàng)造出自己的FMS，其中不乏成功的例子。1994年初，世界各國(guó)已投人運(yùn)行的FMS約有3000多個(gè)，其中日本擁有2100多個(gè)，占世界首位。在現(xiàn)已運(yùn)行的FMS中,50%FMS由美國(guó)制造商提供，另外50%由日本和德國(guó)廠商提供。著名的FMS生產(chǎn)廠家有:法那克、日立精機(jī)、豐田公機(jī)、新瀉鐵工、山崎(日本)，公機(jī)、新瀉鐵工、山崎(日本),Ingersoll milling,Sundstung,Bendaw,Kearaey& Trecker,cincinnati Milacron(美國(guó))，Werner & Kolb,Burkhandt&Weber,Huller Hille,Scharman(德國(guó))等。我國(guó)第一套FMS于1986年10月在北京機(jī)床研究所投入運(yùn)行，用于加工伺服電機(jī)的零件。許多科研院所和大學(xué)都開展FMS的研究和開發(fā)，成功設(shè)計(jì)制造了許多FMS案例。通過近40年的努力和實(shí)踐，F(xiàn)MS技術(shù)已臻完善，進(jìn)人了實(shí)用化階段，并已形成高科技產(chǎn)業(yè)。隨著科學(xué)技術(shù)的飛躍進(jìn)步以及生產(chǎn)組織與管理方式的不斷更換，F(xiàn)MS作為一種生產(chǎn)手段正在向小型化、單元化、模塊化、集成化方向發(fā)展，單項(xiàng)技術(shù)性能與系統(tǒng)性能不斷提高，重視人的因素，完善適應(yīng)先進(jìn)制造系統(tǒng)的組織管理體系，將人與FMS以及非FMS生產(chǎn)設(shè)備集成為企業(yè)綜合生產(chǎn)系統(tǒng)，實(shí)現(xiàn)人一技術(shù)一組織的兼容和人機(jī)一體化。應(yīng)用范圍逐步擴(kuò)大，如金屬切削FMS的批量適應(yīng)范圍和品種適應(yīng)范圍正逐步擴(kuò)大，例如向適合于單件生產(chǎn)的FMS擴(kuò)展和向適合于大批量生產(chǎn)的FMS(即FML)擴(kuò)展。另一方面，F(xiàn)MS由最初的金屬切削加工向金屬熱加工、裝配等整個(gè)機(jī)械制造范圍發(fā)展，并迅速向電子、食品、藥品、化工等各行業(yè)滲透。二、研究?jī)?nèi)容 這次所要設(shè)計(jì)的小型模具柔性制造系統(tǒng)包括立體倉庫、機(jī)械手搬運(yùn)、多工位加工、多通道環(huán)行線、視覺檢測(cè)五個(gè)系統(tǒng)單元。在本次設(shè)計(jì)任務(wù)中，我主要負(fù)責(zé)TVT4000E立體倉庫系統(tǒng)單元中巷式起重機(jī)結(jié)構(gòu)的硬件設(shè)計(jì)，如何運(yùn)用PLC軟件程序使巷式起重機(jī)實(shí)現(xiàn)貨物在倉庫中的自動(dòng)存取和使自動(dòng)取料機(jī)構(gòu)實(shí)現(xiàn)對(duì)貨物的自動(dòng)存取。了解立體倉庫及自動(dòng)取料機(jī)構(gòu)的工作原理，以及如何使用組態(tài)王軟件編寫程序來實(shí)現(xiàn)人機(jī)界面的控制。巷式起重機(jī)由絲杠驅(qū)動(dòng)步進(jìn)電機(jī)（5-1-1）、光杠（5-1-2）、氣動(dòng)儲(chǔ)取貨物機(jī)構(gòu)（5-1-3）、X軸步進(jìn)電機(jī)（5-1-4）、軸光杠（5-1-5）、軸氣缸（5-1-6）、滾珠絲杠（5-1-7）組成。巷式起重機(jī)(5-1)主要是實(shí)現(xiàn)貨物在倉庫內(nèi)的自動(dòng)存取。見圖2。三、實(shí)現(xiàn)方法及預(yù)期目標(biāo)1、 運(yùn)用autoCAD繪圖軟件繪制巷式起重機(jī)結(jié)構(gòu)圖一張，PLC電路控制原理圖一張，圖紙大小分別為A0和A1。2、 用S7-200編程軟件設(shè)計(jì)PLC控制程序，使巷式起重機(jī)實(shí)現(xiàn)貨物在倉庫中的自動(dòng)存取以及使自動(dòng)取料機(jī)構(gòu)實(shí)現(xiàn)對(duì)貨物的自動(dòng)存取。3、 重點(diǎn)在于運(yùn)用autoCAD繪圖軟件繪制結(jié)構(gòu)圖及電路圖，需要熟練掌握此繪圖軟件的使用。4、 難點(diǎn)在于使用S7-200編程軟件設(shè)計(jì)PLC控制程序，此前課設(shè)中曾編寫過實(shí)現(xiàn)電梯控制的程序，期間發(fā)現(xiàn)了許多難點(diǎn)，這次也要努力克服出現(xiàn)的問題。四、對(duì)進(jìn)度的具體安排 第一周 接受任務(wù)，查找資料；第二周 調(diào)研、查找資料。設(shè)計(jì)出機(jī)械結(jié)構(gòu)的大致尺寸，準(zhǔn)備寫調(diào)研、開題報(bào)告；第三周 調(diào)研、查找資料,。集體討論總體方案。修改方案。翻譯資料準(zhǔn)備寫調(diào)研、開題報(bào)告；第四周 翻譯資料, 寫調(diào)研、開題報(bào)告，討論方案。開題；第五周 畫出傳動(dòng)原理圖，設(shè)計(jì)計(jì)算；第六周 設(shè)計(jì)計(jì)算，機(jī)械設(shè)計(jì)；第七周 機(jī)械設(shè)計(jì)畫機(jī)械圖；第八周 機(jī)械設(shè)計(jì)畫機(jī)械圖；第九周 設(shè)計(jì)電路原理圖；第十周 程序設(shè)計(jì)；第十一周 程序設(shè)計(jì)；第十二周 程序設(shè)計(jì)；第十三周 程序設(shè)計(jì)與調(diào)試；第十四周 程序設(shè)計(jì)與調(diào)試；第十五周 程序設(shè)計(jì)與調(diào)試；第十六周 檢查、修改。編寫、交說明書，準(zhǔn)備答辯；第十七周 答辯。五、參考文獻(xiàn)SIEMENS，SIEMENS S7-200可編程序控制器系統(tǒng)手冊(cè)；PLC編程及應(yīng)用，廖常初主編，北京機(jī)械工業(yè)出版社，2007年7月；機(jī)電一體化機(jī)械系統(tǒng)設(shè)計(jì)，趙松年等編，上海同濟(jì)大學(xué)出版社，1996年；機(jī)械工程手冊(cè)，電機(jī)工程手冊(cè)編輯委員會(huì)；機(jī)械工程手冊(cè)（第二版）機(jī)械零部件設(shè)計(jì)卷，北京機(jī)械工業(yè)出版社，1996年9月；柔性制造系統(tǒng)說明書，天津市源峰科技發(fā)展公司；有關(guān)傳感器說明書；機(jī)電一體化系統(tǒng)設(shè)計(jì)，張建民等編著，北京高等教育出版社，2001年；機(jī)電一體化系統(tǒng)設(shè)計(jì)基礎(chǔ)，鄭堤、唐可洪主編，北京機(jī)械工業(yè)出版社，2005年。指導(dǎo)老師： 年 月 日督導(dǎo)老師： 年 月 日領(lǐng)導(dǎo)小組審查意見： 審查人簽字： 年 月 日摘要柔性制造系統(tǒng)（FMS）是一種形式的柔性自動(dòng)化，把若干個(gè)機(jī)床聯(lián)系在一起的一個(gè)材料處理系統(tǒng)，該系統(tǒng)的所有方面的控制都有一個(gè)中央電腦完成。這一系統(tǒng)減少了安裝或轉(zhuǎn)換時(shí)間和便利的生產(chǎn)小數(shù)目的產(chǎn)品。 轉(zhuǎn)移的重點(diǎn)是從大規(guī)模生產(chǎn)的少數(shù)產(chǎn)品轉(zhuǎn)化為車間作業(yè)的環(huán)境中定制訂單產(chǎn)品。The shift in emphasis is from mass production of a few products to a job-shop environment in which customized orders are manufactured. Automation allows for better quality and scheduling, rapid changes in product lines, and lower inventories and costs .自動(dòng)化設(shè)計(jì)具備更好的質(zhì)量和調(diào)度能力，使生產(chǎn)線可以快速變化，降低了庫存和成本。柔性制造系統(tǒng)具有靈活性的特點(diǎn)，他們的裝置控制器和中央控制計(jì)算機(jī)可以復(fù)制出新的零件或改造舊零件。 They can also often make a number of different types of parts at the same time.他們也可以在同一時(shí)間內(nèi)作出多項(xiàng)不同類型的零件。 然而，這種靈活性是有局限性的，以車軸為例， However, this flexibility is limited to a certain family of parts, for example, axles.A general goal for designers is to increase flexibility, and advanced flexible manufacturing systems are more flexible than the earlier ones.總體目標(biāo)是增加靈活性，因此柔性制造系統(tǒng)相較于從前的制造系統(tǒng)更具有靈活性?？傮w來說，柔性制造系統(tǒng)具備以下優(yōu)勢(shì)：更大的勞動(dòng)生產(chǎn)率：只需要具有專門的教育和技能的較少的工人。更大的機(jī)械效率：產(chǎn)品的生產(chǎn)需要較少的及其樓面面積和空間。質(zhì)量的提高：由于上線測(cè)試，使之能即時(shí)反饋信息和調(diào)整制造過程。增加了系統(tǒng)的可靠性：智能化，自診斷控制，為確定硬件問題減少了時(shí)間。減少了部分庫存：柔性制造系統(tǒng)的一個(gè)主要特點(diǎn)就是柔性制造能力，在經(jīng)濟(jì)上容納不同的一批大小、甚至下降至運(yùn)行一個(gè)單一的部分。改進(jìn)調(diào)度能力：容許這些快速反應(yīng)的變化，在產(chǎn)品設(shè)計(jì)和生產(chǎn)調(diào)度，有能力，以符合剛剛在時(shí)間調(diào)度，并減少前置作業(yè)時(shí)間。 適應(yīng)性的CADCAM行動(dòng)：數(shù)碼規(guī)格開發(fā)的電腦輔助設(shè)計(jì)/電腦輔助制造系統(tǒng)可以作為投入的過程。作為一個(gè)柔性制造系統(tǒng)，必須具備的關(guān)鍵要素有：計(jì)算機(jī)控制，自動(dòng)化材料處理能力，工具處理能力。柔性制造整合了自動(dòng)化制造的概念：計(jì)算機(jī)數(shù)值控制個(gè)別機(jī)床，分布式數(shù)字控制的制造系統(tǒng)，自動(dòng)化物料處理系統(tǒng)，成組技術(shù)。當(dāng)這些自動(dòng)化流程，機(jī)器和觀念聚集在一個(gè)集成的系統(tǒng)，就是所謂的柔性制造系統(tǒng)。在柔性制造系統(tǒng)中，人類和計(jì)算機(jī)發(fā)揮主要作用。關(guān)鍵字：柔性制造系統(tǒng)；靈活性；柔性制造能力；計(jì)算機(jī)控制1.AbstractA flexible manufacturing system (FMS) is a form of flexible automation in which several machine tools are linked together by a material-handling system, and all aspects of the system are controlled by a central computer.Flexible manufacturing systems are flexible in the sense that their device controllers and central control computer can be reprogrammed to make new parts or old parts in new ways. They can also often make a number of different types of parts at the same time. However, this flexibility is limited to a certain family of parts, for example, axles. A general goal for designers is to increase flexibility, and advanced flexible manufacturing systems are more flexible than the earlier ones.This system reduces setup or changeover times and facilitates the production of differentiated products in small numbers. The shift in emphasis is from mass production of a few products to a job-shop environment in which customized orders are manufactured. Automation allows for better quality and scheduling, rapid changes in product lines, and lower inventories and costs.Greater labor productivity. Fewer workers requiring specialized education and skills. Greater machine efficiency. Fewer machines, less floor space and less space for operator movement. Improved quality. Less waste because on-line gauging allows immediate feedback and adjustment of the manufacturing process. Increased system reliability. Intelligent, self-diagnosing controls decrease the time required to identify and correct hardware problems. Reduced parts inventories. A key feature of flexible manufacturing is its ability to economically accommodate different batch sizes - even down to a run of a single part. Improved scheduling capabilities. These allow rapid response to changes in product design and production scheduling, the ability to conform to just-in-time scheduling, and reduced lead times. Adaptability to CAD/CAM operations. The digital specifications developed by Computer Aided Design/Computer Aided Manufacturing systems can serve as inputs to the process.The key elements necessary for a manufacturing system to qualify as an FMS are as follows:Computer controlautomated materials handling capabilityTool handling capabilityFlexible manufacturing integrates several automated manufacturing concepts:Computer numerical control (CNC) of individual machine toolsDistributed numerical control (DNC) of manufacturing systemsautomated materials handling systemsGroup technology (families of parts).When these automated processes, machines, and concepts are brought together in one integrated system, an FMS is the result. Humans and computers play major roles in an FMS.Keywords: flexible manufacturing system, flexible, flexible manufacturing ability, Computer controlautomated materials目錄摘要 （中文）（英文）.第一章 概述.11.1 柔性制造系統(tǒng)以及起重機(jī).11.2 研究?jī)?nèi)容5第二章 巷式起重機(jī)的結(jié)構(gòu)設(shè)計(jì).8 2.1 步進(jìn)電機(jī)的選擇.82.2 氣動(dòng)機(jī)構(gòu)的選擇.14 2.3 主軸軸承的配置.20第三章 導(dǎo)軌的結(jié)構(gòu)設(shè)計(jì).243.1 導(dǎo)軌的作用和設(shè)計(jì)要求.243.2 導(dǎo)軌設(shè)計(jì)的主要內(nèi)容.243.3 導(dǎo)軌的結(jié)構(gòu)設(shè)計(jì).24第四章 PLC編程以及電路圖.36結(jié)束語.39參考文獻(xiàn).39IV