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專(zhuān)用數(shù)控銑床自動(dòng)進(jìn)出料系統(tǒng)設(shè)計(jì)
摘 要
本次畢業(yè)設(shè)計(jì)名為專(zhuān)用數(shù)控銑床自動(dòng)進(jìn)出料系統(tǒng)設(shè)計(jì)，從研究數(shù)控銑床加工中心工作臺(tái)入手，借鑒國(guó)內(nèi)外先進(jìn)經(jīng)驗(yàn)，設(shè)計(jì)了一個(gè)適合與加工中心工作臺(tái)匹配的自動(dòng)進(jìn)出料裝置，完成具有動(dòng)作快速、定位準(zhǔn)確以及可以長(zhǎng)時(shí)間連續(xù)作業(yè)等優(yōu)點(diǎn)的自動(dòng)進(jìn)出料裝置設(shè)計(jì)，滿(mǎn)足了生產(chǎn)和設(shè)計(jì)的需要，主要設(shè)計(jì)包括一套專(zhuān)用夾具、輸送機(jī)構(gòu)等主要部件。
認(rèn)真了考慮“實(shí)用、安全、經(jīng)濟(jì)”等各項(xiàng)因素，進(jìn)行必要的方案計(jì)較后，最終確定最佳方案為專(zhuān)用夾具選用了電動(dòng)裝置作為夾緊裝置，設(shè)計(jì)了壓桿及內(nèi)外壓板進(jìn)行工件的夾緊、定位。輸送機(jī)構(gòu)選用了機(jī)電裝置，采用了步進(jìn)電機(jī)、滾動(dòng)直線(xiàn)導(dǎo)軌、滾珠絲杠螺母副和聯(lián)軸器等進(jìn)行工件的自動(dòng)進(jìn)出料。
設(shè)計(jì)主要進(jìn)行了與加工中心工作臺(tái)匹配的輸送機(jī)構(gòu)自動(dòng)進(jìn)出料裝置以及專(zhuān)用夾具的結(jié)構(gòu)設(shè)計(jì)，并進(jìn)行了分析。論述了采用步進(jìn)電機(jī)、滾動(dòng)直線(xiàn)導(dǎo)軌、滾珠絲杠螺母副以及電動(dòng)夾緊裝置的優(yōu)點(diǎn)。詳細(xì)介紹了主要部件的結(jié)構(gòu)設(shè)計(jì)過(guò)程及相關(guān)的計(jì)算校核。另外匯總了有關(guān)技術(shù)參數(shù)。
關(guān)鍵字：自動(dòng)進(jìn)出料；夾具；步進(jìn)電機(jī)；滾珠絲杠副
Abstract
The graduation project dedicated CNC milling machine automatic feeding system design called out, starting from the research bench CNC milling machining centers, advanced experience at home and abroad, has designed a device suitable for automatic access to material processing center table with matching finish with action automatic feeding device designed out fast, accurate positioning and long-time continuous operation, etc., to meet the needs of production and design, the main components of the major design includes a dedicated fixture, transportation agencies.
Seriously considering "practical, safe and economical" and other factors, make the necessary care program after finalization.Choose the best solution for special fixtures electric device as a clamping device, designed inside and outside the bar and clamping plate workpiece positioning. Delivery mechanism chosen electromechanical device, using a stepper motor, linear guides, ball screw pair and couplings for automatic access to material of the workpiece.
The graduation project dedicated CNC milling machine automatic feeding system design called out, starting from the research bench CNC milling machining centers, advanced experience at home and abroad, has designed a device suitable for automatic access to material processing center table with matching finish with action automatic feeding device designed out fast, accurate positioning and long-time continuous operation, etc., to meet the needs of production and design, the main components of the major design includes a dedicated fixture, transportation agencies.
Keywords: automatic access to materials;fixture;stepper motor;ball screw
目 錄
引言 1
1 緒論 2
1.1 國(guó)外數(shù)控機(jī)床業(yè)自動(dòng)進(jìn)出料的發(fā)展?fàn)顩r及趨勢(shì) 2
1.2 國(guó)內(nèi)數(shù)控機(jī)床業(yè)自動(dòng)進(jìn)出料的發(fā)展?fàn)顩r及存在問(wèn)題 2
1.3 課題研究的目的及意義 3
1.4 課題主要任務(wù) 3
2 總體方案設(shè)計(jì) 3
2.1 方案擬定 3
2.1.1 輸送機(jī)構(gòu)的設(shè)計(jì)方案 3
2.1.2 專(zhuān)用夾具的設(shè)計(jì)方案 5
3 專(zhuān)用數(shù)控銑床自動(dòng)進(jìn)出料裝置機(jī)械結(jié)構(gòu)設(shè)計(jì) 7
3.1 滾珠絲杠副的設(shè)計(jì) 7
3.1.1滾珠絲杠副主要尺寸參數(shù) 7
3.1.2滾珠絲杠副的支承形式 8
3.1.3 滾珠絲杠副軸向間隙的調(diào)整與預(yù)緊 8
3.1.4滾珠絲杠副的計(jì)算與選型 8
3.1.5滾珠絲杠副的安裝聯(lián)接尺寸 11
3.2 導(dǎo)軌的選型 12
3.2.1直線(xiàn)滾動(dòng)導(dǎo)軌副的工作原理與裝配方式 13
3.2.2直線(xiàn)滾動(dòng)導(dǎo)軌副的計(jì)算與選型 14
3.2.3直線(xiàn)滾動(dòng)導(dǎo)軌副的安裝聯(lián)接尺寸 15
3.2.4導(dǎo)軌間隙的調(diào)整 15
3.2.5 導(dǎo)軌材料的熱處理 15
3.2.6 導(dǎo)軌的潤(rùn)滑和防護(hù) 16
3.3 聯(lián)軸器的選型 16
3.4 電機(jī)的選型 18
4 專(zhuān)用夾具設(shè)計(jì) 20
4.1 定位方案 20
4.1.1定位方案的選擇 21
4.2 夾緊方案 21
4.3 夾具裝配圖 25
4.4夾具裝配圖上的尺寸、公差和技術(shù)要求 25
4.5 夾具經(jīng)濟(jì)性分析 26
5 主機(jī)支架設(shè)計(jì) 27
6 自動(dòng)進(jìn)出料裝置控制系統(tǒng)簡(jiǎn)介 29
7 總結(jié) 30
謝 辭 31
參考文獻(xiàn) 32
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A0總裝圖.dwg
A0輸送機(jī)構(gòu).dwg
A2專(zhuān)用夾具.dwg
A2凸輪機(jī)構(gòu).dwg
A3出料托板.dwg
A3夾具體支架.dwg
A3夾具臺(tái)面板.dwg
A3夾具端板.dwg
A3輸送機(jī)構(gòu)支架.dwg
A3進(jìn)料托板.dwg
CAXA圖紙副本
專(zhuān)用數(shù)控銑床自動(dòng)進(jìn)出料系統(tǒng)設(shè)計(jì).doc
專(zhuān)用數(shù)控銑床自動(dòng)進(jìn)出料系統(tǒng)設(shè)計(jì)任務(wù)書(shū).doc
專(zhuān)用數(shù)控銑床自動(dòng)進(jìn)出料系統(tǒng)設(shè)計(jì)開(kāi)題報(bào)告.doc
文件清單.txt
英文原文1.pdf
英文原文2.pdf
英文譯文.doc
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