泵體的加工工藝規(guī)程及鉆Φ15孔、鏜Φ60孔夾具工藝裝備設(shè)計(jì)【獨(dú)家含10張CAD圖紙+帶過程工序卡片全套】-jjsj26-4
泵體零件的機(jī)械加工工藝規(guī)程及鉆Φ15孔以及鏜Φ60孔夾具工藝裝備設(shè)計(jì)
摘 要
本文是對泵體零件加工應(yīng)用及加工的工藝性分析,此外還對鉆Φ15孔以及鏜Φ60孔的兩道工序的加工設(shè)計(jì)了鉆床夾具及鏜床夾具。
在機(jī)床上加工工件時,為了保證加工精度,必須正確安裝工件,使其相對機(jī)床切削成形運(yùn)動和刀具占有正確的位置,這一過程稱為“定位”。為了不因受切削力、慣性力、重力等外力作用而破壞工件已定的正確位置,還必須對其施加一定的夾緊力,這一過程稱為“夾緊”。定位和夾緊的全過程稱為“安裝”。在機(jī)床上用來完成工件安裝任務(wù)的重要工藝裝備,就是各類夾具中應(yīng)用最為廣泛的“機(jī)床夾具”。
機(jī)床夾具的種類很多,但廣泛用于批量生產(chǎn),專為某工件加工工序服務(wù)的專用夾具,需要各制造廠根據(jù)工件加工工藝自行設(shè)計(jì)制造。因此,專用夾具的設(shè)計(jì)是一項(xiàng)重要生產(chǎn)準(zhǔn)備工作,每一個從事加工工藝的工裝設(shè)計(jì)人員,都應(yīng)該掌握有關(guān)夾具設(shè)計(jì)的基礎(chǔ)知識。
關(guān)鍵詞 泵體 加工工藝 專用夾具 鉆床夾具 銑床夾具
Abstract
In this paper, the processing, application and processing of pump parts are analyzed. In addition, the drilling jig and boring jig are designed for the drilling of 15 holes and two boring holes of 60 holes.
When machining workpieces on a machine tool, the workpiece must be correctly installed to ensure the machining accuracy, so that it is in the correct position relative to the cutting, forming, movement and cutting tools of the machine tool. This process is called "positioning"". In order not to be affected by the cutting force, inertia force, gravity and other external forces and damage the workpiece has been set in the correct position, it must also impose a certain clamping force, this process is called "clamping."". The whole process of positioning and clamping is called "installation"". In the machine tool used to complete the task of the installation of important process equipment, is the most widely used in all types of fixture "machine tool" fixture".
There are many kinds of machine tool clamps, but they are widely used in mass production, and special clamps for the processing of a workpiece need to be designed and manufactured by the manufacturer according to the processing technology of the workpiece. Therefore, the design of special fixture is an important production preparation work, each engaged in the processing of tooling designers, should grasp the basic knowledge of fixture design.
Keywords pump body processing technology; special clamp; drilling jig; milling machine clamp;
目 錄
摘 要 1
Abstract 2
第1章 緒論 5
1.1 設(shè)計(jì)的背景及意義 5
1.2 設(shè)計(jì)的內(nèi)容和思路 6
1.3 關(guān)鍵問題 7
第2章 機(jī)械加工工藝與夾具設(shè)計(jì)概述 7
2.1工藝規(guī)程的擬定 7
2.2夾具的分類 8
2.3工件在夾具中的定位 9
2.4工件在夾具中的夾緊 11
第3章 泵體機(jī)械加工工藝規(guī)程設(shè)計(jì) 13
3.1泵體零件的分析 13
3.2加工工藝規(guī)程的設(shè)計(jì) 14
3.3機(jī)械加工余量及毛坯尺寸的確定 16
3.4工序設(shè)計(jì) 17
3.5 確定切削用量 18
3.6 泵體機(jī)械加工工藝及工序卡片 30
第4章 鉆床專用夾具的設(shè)計(jì) 30
4.1鉆床夾具設(shè)計(jì)要點(diǎn) 30
4.2 定位元件的設(shè)計(jì) 30
4.3 夾緊裝置的設(shè)計(jì) 33
4.4 夾具體的設(shè)計(jì) 34
4.5 引導(dǎo)裝置的設(shè)計(jì) 34
4.6 夾具操作說明 35
第5章 鏜孔夾具的設(shè)計(jì) 37
5.1 鏜床夾具設(shè)計(jì)注意點(diǎn) 37
5.2 定位元件的設(shè)計(jì)及分析 37
5.3 夾緊力的計(jì)算 38
5.4夾具體的設(shè)計(jì) 40
5.5 鏜床夾具零部件的設(shè)計(jì) 40
5.6 夾具操作說明 42
致謝 44
參考文獻(xiàn) 45
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機(jī)械加工工序卡10--攻絲.doc
機(jī)械加工工序卡11--攻絲.doc
機(jī)械加工工序卡12--車面.doc
機(jī)械加工工序卡13--倒角.doc
機(jī)械加工工序卡2--銑面.doc
機(jī)械加工工序卡3--銑面.doc
機(jī)械加工工序卡4--鏜孔.doc
機(jī)械加工工序卡5--鉆擴(kuò)鉸孔.doc
機(jī)械加工工序卡6--鉆孔.doc
機(jī)械加工工序卡7--鉆孔.doc
機(jī)械加工工序卡8--鉆孔.doc
機(jī)械加工工序卡9--攻絲.doc
機(jī)械加工工藝卡.doc
泵體毛坯圖.dwg
泵體零件圖.dwg
泵體零件的機(jī)械加工工藝規(guī)程及鉆Φ15孔以及鏜Φ60孔夾具工藝裝備設(shè)計(jì).doc
設(shè)計(jì)副本.rar
鉆Φ15孔夾具體.dwg
鉆Φ15孔夾具裝配圖.dwg
鉆Φ15孔非標(biāo)夾具零件-壓緊杠桿.dwg
鉆Φ15孔非標(biāo)夾具零件-定位銷.dwg
鏜Φ60孔夾具體.dwg
鏜Φ60孔夾具裝配圖.dwg
鏜Φ60孔非標(biāo)夾具零件圖-壓板.dwg
鏜Φ60孔非標(biāo)夾具零件圖-定位銷.dwg
零件圖.jpg