汽車座椅安全性檢查.ppt
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2019/12/24,1,GB11550汽車座椅頭枕性能要求和試驗方法GB15083汽車座椅系統(tǒng)強(qiáng)度要求及試驗方法GB14167安全帶安裝固定點GB8410汽車內(nèi)飾材料的燃燒特性GB11552汽車內(nèi)部突出物GB11551關(guān)于正面碰撞乘員保護(hù)的設(shè)計規(guī)則GB20071關(guān)于側(cè)面碰撞乘員保護(hù)的設(shè)計規(guī)則ECER14SafetyBeltAnchoragesECER17TheSeats,TheirAnchoragesandanyHeadRestraintsECER21InteriorFittingsECER44ChildretrainsystemsECER94FrontalcollisionECER95LatercollisionHeavyMetalRequirement,必須滿足的法規(guī)RequiredRegulations,2019/12/24,2,SafetyCheck,2019/12/24,3,SafetyCheck—S1,S2,S1S2:DistancefromHpointtoheadresttopsurfaceatheadrestfulldown/uppositionalongtorsoangle沿著靠背軀干線,從H點到頭枕最低(最高)位置的上表面的距離.,OK,GB15083-2006/ECER17—高度750mm以下無使用位置,頭枕高度不應(yīng)低于800mm,頭枕處于最低位置Headrestinlowestposition,頭枕處于最高位置Headrestinhighestposition,2019/12/24,4,SafetyCheck—S3,S3:Sectionthroughheadrestperpendiculartotorsolineand65mmdownwardfromheadresttopsurface垂直靠背軀干線,從頭枕上表面65mm向下的頭枕截面,GB15083-2006/ECER17—≥170mmforthewidthofheadrestraint,OK,2019/12/24,5,SafetyCheck—S6,S6:Distancefromheadresttopsurfacetoheadrestframe從頭枕上表面到頭枕骨架的距離,NA,fmvss202a=60mm,NOKforqoros,2019/12/24,13,SafetyCheck—S29,S29:PelvicimpactZone臀部側(cè)撞保護(hù)區(qū)域,Guideline:NoSharpedge,2019/12/24,14,SafetyCheck—S30,S30:ClearanceforEurosidIIbackplateforreductionofsideimpactforcesondummyribsEurosidII模型靠背與靠背骨架夾角,減少側(cè)撞對肋骨的傷害,NA,2019/12/24,15,SafetyCheck—S31,S31:Anti-SubmariningGuideline防下潛區(qū)域檢查(cushion),NO,2019/12/24,16,SafetyCheck—S32,S32:SectionsthroughallInteriorProtrusionrequirement所有內(nèi)部突出物要求的截面,GB15083-2006:Area1R≥2.5,OK,2019/12/24,17,SafetyCheck—S32,S32:SectionsthroughallInteriorProtrusionrequirement所有內(nèi)部突出物要求的截面,GB15083-2006:Area2R≥5.0,OK,2019/12/24,18,SafetyCheck—S32,S32:SectionsthroughallInteriorProtrusionrequirement所有內(nèi)部突出物要求的截面,GB15083-2006:Area3R≥3.2,OK,2019/12/24,19,SafetyCheck—S34,S34:Horizontalatlumbarapexand300mmup.H點以及沿H點往上100mm,腰托頂點以及300mm處顯示靠背寬度,中間寬度,側(cè)翼角度和側(cè)翼高度,H+0,NOK,,ToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople,2019/12/24,46,ComfortCheck—C16,H+100,OK,2019/12/24,47,ComfortCheck—C16,H+300,NOK,,ToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople,2019/12/24,48,ComfortCheck—C16,Apexoflumbar,NOK,,ToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople,2019/12/24,49,ComfortCheck—C17,C17:DistancefromtheReclinerPivotpointtoHpoint(XandZcoordinates)從H點到調(diào)角器轉(zhuǎn)軸的距離(X和Z的尺寸),2019/12/24,50,ComfortCheck—C18,C18:SectionthroughseatbeltbuckleandmanikinalongbucklecenterlineandperpendiculartoXZplan沿著安全帶鎖扣支架中心線并垂直于XZ平面的截面表示安全帶鎖扣和假人,2019/12/24,51,ComfortCheck—C19,C19:Kneeroomstudy膝部空間分析,2019/12/24,52,ComfortCheck—C22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離,Guideline:>45,OK,DesignPosition,2019/12/24,53,ComfortCheck—C22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離,Guideline:>45,OK,HighestPosition,2019/12/24,54,ComfortCheck—C22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離,OK,Guideline:>45,Uppermostposition,Lowermostposition,Mindistance33mm,2019/12/24,55,ComfortCheck—C22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離,Guideline:>45,NO,NoLumberAdjustmentButtoninSTO,2019/12/24,56,ComfortCheck—C22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離,Guideline:>45,NO,NoLumberAdjustmentButtoninSTO,2019/12/24,57,ComfortCheck—C23,C23:SeatadjustmentReachComfortZone座椅調(diào)節(jié)的舒適操作區(qū)域,OK,MANUAL,2019/12/24,58,ComfortCheck—C23,C23:SeatadjustmentReachComfortZone座椅調(diào)節(jié)的舒適操作區(qū)域,OK,POWER,2019/12/24,59,Package,2019/12/24,60,OK,PackageCheck—P1P3P4P5P6P7P8,P1:HpointX,Y,Zcoordinatesatdesignposition設(shè)計位置H點X,Y,Z坐標(biāo);P3:Torsoangle(Anglebetweentorsoandverticalline)byusing95%manikin95%假人靠背角度(靠背與垂直線角度);P4:Hipangle(AnglebetweenThighandTorso)byusing95%manikin95%假人臀部角度(靠背與大腿角度);P5:Kneeangle(Anglebetweenthighandleg)byusing95%manikin95%假人膝蓋角度(大腿與小腿角度);P6:Ankleangle(Horizontalplanethroughheelpivottofootplan)byusing95%manikin95%假人腳跟角度(腳跟平面與水平面角度);P7:HeelpointX,Y,Zcoordinatesbyusing95%manikin95%假人腳跟點X,Y,Z坐標(biāo);P8:HeelpointtoHpointdistance(XandZ)byusing95%manikin95%假人腳跟點到H點距離(X和Z);,2019/12/24,61,HpointtravelwindowandX,Y,ZcoordinatesofallextremepointsH點行程范圍以及所有極限點坐標(biāo),OK,PackageCheck—P2,2019/12/24,62,P9:Trackangle滑道角度;P10:SeatmountingpointX,Y,Zcoordinates座椅安裝點X,Y,Z坐標(biāo);P12:Hpointtotrackuppersurfacedistanceperpendiculartotrackangle沿垂直滑道角度,H點到滑道上表面的距離,PackageCheck—P9P10P12,2019/12/24,63,TrackwidthfromLHtoRH左右滑道寬度,OK,PackageCheck—P11,2019/12/24,64,P23:Completeseatwidth,heightandlength座椅總寬,總高和總長P13:Seatbackandcushioncenterlinealignmentandalignmentwithheadrestcenterline座椅靠背與座墊的中心線對齊以及與頭枕中心線對齊,OK,PackageCheck—P13P23,2019/12/24,65,P19:Buckle/Pretensionerclearancewithconsoleatallseattravelposition安全帶/預(yù)收緊裝置在座椅全行程與中通道的距離,OK,PackageCheck—P19,2019/12/24,66,P20:CushionSTOclearancewithconsoleatallseattravelposition座墊STO在座椅全行程與中通道的距離,Guideline:>10,最前最低位置3mm,PackageCheck—P20,2019/12/24,67,P21:BackSTOclearancewithconsoleatallseattravelposition靠背STO在座椅全行程與中通道的距離,Guideline:>10,PackageCheck—P21,2019/12/24,68,Guideline:>25,P22:HeadrestSTOclearancewithroofatthelowestandhighestpositionwithinthefullbackadjustmentrange在靠背全行程范圍,頭枕STO在最高和最低位置與頂棚的距離,NOK,PackageCheck—P22,2019/12/24,69,P25:Seatloadthroughstudy座椅進(jìn)入車門分析,25mmoffsetfromSealofdoor2mmMinclearancewithDriverSeat,PackageCheck—P25,,,,,2019/12/24,70,DFM/DFACheck,2019/12/24,71,DFM/DFACheck—D1,D1:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool用客戶指定的工具對座椅到車身的安裝螺栓,螺母和螺釘?shù)陌惭b空間分析,前安裝支腳裝配,OK,Seatmovedrearwardmost,TooltoCushionandOutertrackclearanceissue,QOROSMEtocheck,2019/12/24,72,DFM/DFACheck—D2,D2:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool用客戶指定的工具對座椅到車身的安裝螺栓,螺母和螺釘?shù)陌惭b空間分析,OK,后安裝支腳裝配,Seatmovedforwardmost,2019/12/24,73,Kinematics,2019/12/24,74,K1:Centersectionshownbackadjustmentrangewithreclinerpivotpointandrelationtocushion.Alsoshowncushionadjustmentrangeifcushionisindependentlifting中心截面圍繞調(diào)角器軸顯示靠背在調(diào)節(jié)范圍內(nèi)與座墊的關(guān)系.如果座墊獨立調(diào)節(jié),同時顯示座墊調(diào)節(jié)范圍,TBD,4.8mminterferenceatdesignposition(cushion&back)4.4mminterferenceatbackforward302.5mminterferenceatbackrearward25,KinematicsCheck—K1,2019/12/24,75,K2:Uppertrackoverhangtothelowertrackendattherearwardandforwardmostpositions在滑道極限位置,上滑道與下滑道的懸臂距離,,KinematicsCheck—K2,2019/12/24,76,K3:Buckleanchorageoverhangtolowertrackendattherearmostposition在座椅最后位置,安全帶鎖扣固定點與下滑道端面的懸臂距離,,KinematicsCheck—K3,2019/12/24,77,K4:ClearanceofLumbarhandlewithbackSTOandothercarinterior(loweranduppermostposition)腰托手柄與靠背STO和其它車身內(nèi)飾的間隙(手柄最低和最高位置),KinematicsCheck—K4,GMGUIDELINE,,NoLumbarhandle,needSTOinput,2019/12/24,78,K6:ClearanceofReclinerhandlewithcushionSTOandothercarinterior(loweranduppermostposition)調(diào)角器手柄與座墊STO和車身其它內(nèi)飾的間隙(手柄最低和最高位置),GMGUIDELINE,KinematicsCheck—K6,OK,2019/12/24,79,K7:ClearanceofheightadjustmenthandlewithcushionSTOandothercarinterior(loweranduppermostposition)座墊調(diào)高手柄與座墊STO和其它車身內(nèi)飾的間隙(手柄最低和最高位置),GMGUIDELINE,KinematicsCheck—K7,OK,2019/12/24,80,K15:Cushionsideshieldtotrackrelationwithinwholetracktravelandcushionadjustmentrange(cushionheightadjustmentateveryextremeposition)座墊旁側(cè)板在滑道全行程中與滑道關(guān)系(座墊調(diào)節(jié)在每一個極限位置),NOK,KinematicsCheck—K15,Powertrack(mostrearlowposition),SectioncutatButton,Fingertrapissue,2019/12/24,81,K16:Cushionsideshieldtowraparoundbackpanelrelationwithinwholebackadjustmentrange包覆式椅背板在全行程中與座墊旁側(cè)板關(guān)系,KinematicsCheck—K16,,InteriorInterface,I1,Sectionsthroughtrack,mountingfoot,footcover,floorandcarpet沿滑道,安裝腳,腳罩蓋,地板和地毯的截面,FRONTFLOOR,I6,SideviewsofSeatBeltsshowingbeltrouting顯示安全帶走向的視圖,N/A,I8,Smallestdistanceofmanikinheadtovehicleenvironmentineverydirectionatdesignposition假人在設(shè)計位置的頭部與內(nèi)飾在各個方向的最小距離,HeadlinerwithSunroof,HeadlinerwithoutSunroof,SeatInternalInterfaceandCraftsmanshipCheck,SC1,LHSeatcushiontoRHSeatcushionsmallestdistancelaterally,SC2,LHSeatbacktoRHSeatbacksmallestdistancelaterally,2019/12/24,89,ThankYou!,- 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