自動切管機及送料機構設計,自動切管機及送料機構設計,自動,切管機,機構,設計
任 務 書
一、題目及專題：
1、題目 自動切管機及送料機構設計
2、專題
二、課題來源及選題依據
課題來源于生產實際。
切管機在許多制造行業(yè)中占有舉足輕重的地位，他可以將傳統(tǒng)的手工作業(yè)轉變成批量生產，其生產效率可以大幅度提高，工人勞動強度顯著降低，更為重要的是產品質量有了顯著的提高。因此在許多制造行業(yè)中切管機得到了廣泛的應用。
某機車車輛廠，每天都要切割大量50～60 mm材料為Q235的金屬管，現需設計制造一臺切管機。
1.切管尺寸范圍：50～60 mm。
2.切管力：F=3500N。
3.切管時滾筒轉速：70r/min。
三、本設計（應達到的要求：
1.通過該設計使學生熟悉機械設計的一般思路。
2.使學生掌握機械設計的方法和技巧。
3. 通過設計鞏固機械制圖、金屬材料、機械設計基礎等課程的知識。
4.完成自動切管機方案設計、主要部件的參數計算。
5.完成標準件的選用。
6.完成零、部件圖8張以上。
7.完成自動切管機總裝圖1張。
8.撰寫說明書一份。
①計算正確完整，文字簡潔通順，書寫整齊清晰。
②中所引用的公式和數據應注明出處。
③字數不少于1.5萬字。
四、接受任務學生：
班 姓名
五、開始及完成日期：
自2012年11月12日 至2013年5月25日
六、設計指導（或顧問）：
指導教師 簽名
簽名
簽名
編號
設計
相關資料
題目： 自動切管機及送料機構設計
系 專業(yè)
學 號：
學生姓名：
指導教師： （職稱：副教授 ）
（職稱： ）
2013年5月25日
目 錄
一、開題報告
二、外文資料翻譯及原文
三、計劃、進度、檢查及落實表”
四、實習鑒定表
設計
開題報告
題目： 自動切管機及送料機構設計
系 專業(yè)
學 號：
學生姓名：
指導教師： （職稱：副教授）
（職稱： ）
2012年11月25日
課題來源
課題來源于生產實際。
科學依據（包括課題的科學意義；國內外研究概況、水平和發(fā)展趨勢；應用前景等）
（1）課題科學意義
眾所周知，機械制造技術的先進與否直接與生產成本，產品的加工的精度，生產工作勞動的效率有著直接關系。
機械產品的生產技術快速發(fā)展，人們對機械產品的加工要求也越來越高，主要體現在精度，效率，經濟等方面。本次設計的要求就是設計自動化、高效、加工精度比較高、加工速度快的自動切管機，適合大批量生產加工管件的工廠和需要短期內加工大量管件的情況使用。自動切管機在生產中應用可以提高產品質量和經濟效益，同時也可以降低勞動強度，提高生產效率。
（2）國內外研究概況、水平和發(fā)展趨勢
現如今，日本在紙管機、卷筒紙分切機、切管機、紙管機設備的更新?lián)Q代遙遙領先，在這個領域占領市場大量份額，同時賺取了大量外匯。在歐共體中，意大利的包裝機械裝備和生產線更新?lián)Q代的步伐遠遠比其它成員國來得快。在東南亞幾個快速發(fā)展的國家也繼日本后，在生產線的制造方面和包裝機械裝備有非?？斓陌l(fā)展。自動化的切管機在這些國家中也有一定的發(fā)展。伴隨著制造業(yè)的快速發(fā)展，自動化機器的需求也越來越大，中國作為一個全球制造業(yè)中心大國，需要先進的生產技術，研發(fā)先進的、自動化的切管機意義重大。
（2）應用前景
自動切管機的用途很廣泛。在鋼管家具、運動器材、箱包行業(yè)、汽車摩托車、自行車、童車、空調配管、門業(yè)、不銹鋼管、石油化管、文體用品、衛(wèi)浴設備、工藝品。五金行業(yè)、制管等行業(yè)都需要大量的切管作業(yè)。中國恰恰是這些產品的主要生產國家，使用自動化切管機需求是相當大的。
另外，塑料管、橡膠管、復合管、銅管、鋁管等各種軟硬材料的管道加工也需要多種切管機。
研究內容
① 熟悉機械設計的發(fā)展歷程，特別是近十幾年來自動化機器及電器控制在制造業(yè)的廣泛應用；
② 熟練掌握機械設計原理和方法；
③ 熟練掌握機械制圖在機械設計中的應用；
④ 掌握注自動切管機上各個部分的作用；
⑤ 對于機械設計，能夠掌握其中各個機構及零件的設計原則以及合理分析各因素對設計的影響。
擬采取的研究方法、技術路線、實驗方案及可行性分析
在畢業(yè)實習調研以及查閱有關資料的基礎上，結合零件的外形及加工要求，經反復對各方案對比分析，采用以自動切管機與送料機構配合的方式，實現自動加工管件。設計自動切管機中圓錐齒輪減速器、切管機棍筒、機架及自動送料機構的工作方案。兩者結合實現自動切割管件的工作。
研究計劃及預期成果
研究計劃：
2012年11月12日-2012年12月2日：按照任務書要求查閱論文相關參考資料，填寫畢業(yè)設計開題報告書。
2012年12月3日-2012年12月23日：填寫畢業(yè)實習報告。
2012年12月24日-2012年12月30日：在老師指導下制定設計方案。
2012年12月31日-2013年3月24日：在老師指導下進行設計計算及結構設計。
2013年3月25日-2013年3月31日：在老師指導下繪制零件圖。
2013年4月22日-2013年4月28日：編寫設計說明書。
2013年4月29日-2013年5月5日：在老師指導下修改設計內容及設計說明書。
2013年5月6日-2011年5月15日：在老師指導下修改設計內容及設計說明書，按學校要求進行編排打印材料。
預計成果：
完成自動切管機的設計和送料機構的設計方案。
特色或創(chuàng)新之處
適用于本廠的某生產線的優(yōu)化設計，力求在不影響加工的前提下最大限度的減少成本，提高產品生產加工速度，并降低工人的勞動強度和生產成本。自動切管的同時，使用壓軋式切割，不產生切削。
已具備的條件和尚需解決的問題
①所學的機械理論設計、制圖及加工工藝知識。
②對機構的與機器設計更多理解，綜合所學的各方面機械理論設計、方法及工藝裝備，提高開發(fā)和創(chuàng)新機械產品的能力。
指導教師意見
指導教師簽名：
年 月 日
教研室（學科組、研究所）意見
教研室主任簽名：
年 月 日
系意見
主管領導簽名：
年 月 日
英文原文
MECHANISMS AND MACHINE THEORY
1.Introduction to Mechanism：
The function of a mechanism is to transmit or transform motion from one rigid body to another as part of the action of a machine. There are three types of common mechanical devices that can be used as basic elements of a mechanism.
1、Gear system, in which toothed members in contact transmit motion between rotating shafts.
2、Cam system, where a uniform motion of an input member is converted into a nonuniform motion of the output member.
3、Plane and spatial linkages are also useful in creating mechanical motions for a point or rigid body.
A kinematic chain is a system of links, that is, rigid bodies , which are either jointed together or are in contact with one another in a manner that permits them to move relative to one another. If one of the links is fixed and the movement of any other link to a new position will cause each of the other links to move to definite predictable position, the system is a constrained kinematic chain. If one of the links is held fixed and the movement of any other link to a new position will not cause each of the other links to move to a definite predictable position then the system is an unconstrained kinematic chain,
A mechanism or linkage is a constrained kinematic chain, and is a mechanical device that has the purpose of transferring motion and/or force from a source to an output. A linkage consists of links (or bars), generally considered rigid, which are connected by joints, such as pin Cor revolute) or prismatic joints, to form open or closed chains (or loops). Such kinematic chains, with at least one link fixed, become mechanisms if at least two other links remain mobility, or structures if no mobility remains. In other words, a mechanism permits relative motion between its "rigid links"; a structure does not. Since linkages make simple mechanisms and can be designed to perform complex tasks, such as nonlinear motion and force transmission they will receive much attention in mechanism study.
Mechanisms are used in a great variety of machines and devices. The simplest closed-loop linkage is the four-bar linkage, which has three moving links (plus one fixed link) and four pin joints. The link that is connected to the power source or prime mover and has one moving pivot and one ground pivot is called the input link. The output link connects another moving pivot to another ground pivot. The coupler or floating link connected the two moving pivots, thereby "coupling" the input to the output link.
The four-bar linkage has some special configurations created by making one or more links infinite in length. The slider-crank (or crank and slider) mechanism is a four-bar chain with a slider replacing an infinitely long output link. The internal combustion engine is built based on this mechanism. Other forms of four-link mechanisms exist in which a slider is guided on a moving link rather than on a fixed link. These are called inversions of the slider-crank, produced when another link (the crank, coupler, or slider) is fixed link.
Although the four-bar linkage and slider-crank mechanism are very useful and found in thousands of applications, we can see that these linkages have limited performance level. Linkages with more members are often used in more demanding circumstances. However it is often difficult to visualize the movement of a multiloop linkage, especially when other components appear in the same diagram. The first step in the motion analyses of more complicated mechanisms is to sketch the equivalent kinematic or skeleton diagram. The skeleton diagram serves a purpose similar to that of the electrical schematic or circuit diagram .
Organization movement analysis second step: Draws a graphic chart, is must determine the organization the number of degrees of freedom. Based on degree of freedom, but Italy refers needs certain independent inputs the movement number, by determined organization all components are opposite in the ground position. The people have thousands of different types conceivably the link motion gear. You may imagine a bag containing massive link motion gear the component: Two pole groups, three pole groups, four pole groups and so on, as well as components, rotation, motion, cam follower, gear, tooth chain, chain wheel, leather belt, belt pulley and so on. (Sphere movement, screw vice-as well as the permission three dimensional relative motion other connections not yet includes, here, discusses in parallel planes merely plane motion). Moreover you conceivable put these components various types link motion gear possibility which forms in the same place. How exists helps the people to control forms these organizations the rule? In fact, the majority organization duty is requests a sole input to transmit to a sole output. Therefore the single degree of freedom organization uses most one kind of organization type. For example, namely may see by the intuition: Four pole organizations are a single degree of freedom link motion gear.
The picture motion diagram and the determination organization degree of freedom process, is the movement analysis and the synthesis process first stage. In the movement analysis, adds on its characteristic according to the organization geometry shape which possibly knew (for example input angle, speed, angle acceleration and so on) studies the determination concrete organization. On the other hand, the movement synthesis is designs an organization to complete the duty process which an institute requests. In this, chooses the new organization the type and the size is a movement synthesis part. Conceives the relative motion ability, can guess the reason that designs an organization the reason and makes the improvement to a concrete design ability is like this a successful organization scientist's symbol. Although these abilities come from the congenital creativity, however more is because has grasped the technology which enhances from the practice.
1.1The movement analysis：
simple one of most useful organizations is four pole organizations. In on following elaboration majority of content centralism discussion link motion gear, but this procedure is also suitable for the more complex link motion gear.
We already knew four pole organizations have a degree of freedom. About four pole organizations, has the useful more contents which must know? Indeed is some! These pull the Xiao husband criterion including the standard, the transformation concept, the blind spot position (divergence point), branch office, transmission angle, with theirs movement characteristic, including position, speed and acceleration.
Four pole organizations may have one kind of being called as crank rocker organization form, one kind of double rocking lever organization, one kind of double crank (tension bar) does the organization, which one form send in is called as the organization, is decided in two pole movement scopes which (fixed component) connects with the rack. The crank rocker organization input component, the crank may revolve through 360° and the continuous rotation, but outputs the component to make the undulation merely (i.e. swing member). As an exceptional case, in the parallel four pole organization, inputs the pole the length to be equal to outputs the pole the length, the go-between length and the fixed link (rack) length, also is equal. Its input and the output all may make the complete alternation rotation or transform the being called as antiparallel quadrangle organization the overlapping structure. The standard pulls the Xiao husband criterion (theorem) to indicate that,If in four pole organizations, between two poles can do willfully relatively rotates continuously, that, its longest pole length is smaller than sum of with the shortest pole length or is equal to sum of the other two pole length.
Should pay attention: The same four pole organization, may have the different form, which pole is this decided in was stipulated (i.e. makes fixed link) as the rack. The movement transformation process is in the fixed organization transmission chain different member has the different organization rate process. Besides has about the component rotation scope knowledge, but also must have how causes the organization before the manufacture on energy “the revolution” the good measure, that will be very useful. Hardenbergh (Hartenberg) speaks of: “The revolution” is terminology, its significance passes to outputs the component the movement validity. It meant the revolution is steady, in which can in output in the component to have a strength or the torque biggest force component is effective. Not only although the final output strength or the torque are the connecting rod geometric figure functions, moreover also is generally the power or the force of inertia result, that is frequently big to like static strength several times. In order to analyze the idling or in order to easy to obtain how can cause any organization “the revolution” the index, the transmission angle concept is extremely useful. In organization movement period, the transmission angle value is changing. The transmission angle 0° may occur in the special position. Will output the pole but in this special position the movement with not to exert inputs on the pole the strength many to have nothing to do with greatly. In fact, as a result of the movement vice-friction influence, the general basis practical experience, with the transmission angle planning board which is bigger than the rating. The weight link motion gear transmission movement ability matrix foundation definition already studied. A determining factor value (it includes regarding some assigns organization graph, position output movement variable to input variable derivative) is a this link motion gear in concrete position mobility criterion.
If the organization has a degree of freedom (e.g. four pole organizations), then stipulated a location parameter, if the input angle, completely determined this organization stops position (neglect branch office's possibility). We may study one about four pole organization component absolute angular position analysis expression. When analyzes certain positions and (or) certain different organization time, this will be must be much more useful than the geometric figure analysis program, because this expression will cause the automated computation easy to program. The realization organization speed analysis relative velocity law is the speed polygon is one of several effective methods. This end (goes against) the spot to represent on the organization all spots, has the zero speed. From this the line which stipples respectively to the speed polygon in is representing the absolute speed which this organization photograph well should select respectively. In a line connection speed polygon random two points represents is taking on this organization two corresponding spot relative velocity.
Other method is the instantaneous center law, namely the instantaneous center law, this method is extremely useful moreover is frequently when the complex link motion gear analysis quick method. The instantaneous center is a spot, this spot in that flash, on between the organization two components does not have the relative motion. In order to discover known organization certain instantaneous centers the position, Kennedy the (Kennedy) three center theories extremely are useful. It is said that,Each other relative motion three object three instantaneous centers are surely in a straight line.
The organization various components acceleration is makes one be interested, because it affects the force of inertia, subsequently affects the machine part the stress, the bearing load, the vibration and the noise. Because the final goal is the machine and the organization force of inertia analysis, the all acceleration various components all should the disposable picture - - in the organization fixed component inertial coordinate system express in the identical coordinate system.
Should pay attention: Is opposite in rotates on the vice-rotation rigid body an acceleration component usually to have two fixedly. A force component direction cuts in this path, its direction is same with this object angle acceleration direction, and is called the tangential acceleration. Its existence is completely because the angular speed rate of change causes.
Another component, always aims at the object the center of rotation, is called the standard the centripetal acceleration, because this component the velocity vector direction has the change to exist. The movement comprehensive
Ganization is forms many mechanisms the basic geometry structural units, these mechanisms including automatic packaging, printer, mechanical toy, textile machinery and other machineries and so on. The typical organization must design causes the movement which the rigid component relative datum component produces hoped. The organization movement design is the movement synthesis, first step frequently designs the entire machine first. When consideration stress, must ask dynamics aspect question, the bearing load, the stress, the lubrication and so on the similar question, but the major problem is the machine structure question..
The movement scientist defines the kinematics as “the development facility movement and the foundation organization method”. This definition first part involves the kinematic analysis. The known organization, its constitution state of motion determined by the kinematic analysis. The narration movement analysis duty contains the organization between the main dimension, the component links mutually with the input movement technical characteristic or the actuation method. The goal is must discover the displacement, the speed, the acceleration, the impact or the beat (two step accelerations), with various components higher order acceleration which possibly occurs as well as describes the diameter mark and the movement which realizes by certain components. The definition second part of available following two aspect explained ：
1. research produces with the aid of the organization assigns the movement the method.
2. research construction to be able to produce assigns the motion the method, but in two plans, the movement is assigns the organization is the foundation. This is the movement synthesis essence. Such movement synthesis involves to for assigns the performance the organization system design. The movement synthesis aspect may sum up as following two kinds:
1. types are comprehensive. The stipulation requests the performance, how is one kind of type organization appropriate? (Tooth gear train, link motion gear? Cam gear?)How many components but should the organization have? How many degrees of freedom needs? How outline structure is hoped? . About the member number and the degree of freedom consideration was usually considered is in the type synthesis is been called as for a quantity synthesis branch domain.
2. sizes are comprehensive. The movement synthesis second predominant type is the best method which determined through the goal law. The size synthesis attempts to determine the organization the important size and the starting position, this organization is conceives beforehand for the realization stipulation duty and the anticipated performance.
Of the so-called important size meanings are refer about two poles, three poles and so on between the length or the pole are away from, angle between number of articles and spool thread, cam contour size, cam follower diameter, eccentricity, gear quota and so on. Expected the organization type possibly is the crank slide organization, four pole organizations, the tape reel from the moving parts cam gear, but or is non-has some kind of structure shape more complex link motion gear because by the analysis situs method which the inferior analytic method determined. Is comprehensive regarding the movement, in the convention has three duties: Function production, path production and movement production..
Inputs and outputs the component in the function production organization the rotation or the migration must be the interdependence. Regarding arbitrary function y=f(x), a movement synthesis duty possibly is designs a link motion gear to cause the input and the output establishes the relations in order to cause in the xo
收藏