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編號
無錫太湖學(xué)院
畢業(yè)設(shè)計（論文）
相關(guān)資料
題目： 鉆機(jī)履帶底盤底架設(shè)計
信機(jī) 系 機(jī)械工程及自動化專業(yè)
學(xué) 號： 0923053
學(xué)生姓名： 陳 嬋
指導(dǎo)教師：屠德剛（職稱：高級工程師 ）
（職稱： ）
2013年5月25日
目 錄
一、畢業(yè)設(shè)計（論文）開題報告
二、畢業(yè)設(shè)計（論文）外文資料翻譯及原文
三、學(xué)生“畢業(yè)論文（論文）計劃、進(jìn)度、檢查及落實表”
四、實習(xí)鑒定表
無錫太湖學(xué)院
畢業(yè)設(shè)計（論文）
開題報告
題目： 鉆機(jī)履帶底盤底架設(shè)計
信機(jī) 系 機(jī)械工程及自動化 專業(yè)
學(xué) 號： 0923053
學(xué)生姓名： 陳 嬋
指導(dǎo)教師：屠德剛（職稱：高級工程師 ）
（職稱： ）
2012年11月14日
課題來源
鉆機(jī)履帶底盤底架設(shè)計
科學(xué)依據(jù)（包括課題的科學(xué)意義；國內(nèi)外研究概況、水平和發(fā)展趨勢；應(yīng)用前景等）
錨固鉆機(jī)面世后，在建筑、地質(zhì)、鐵路、公路和水利等各行業(yè)施工領(lǐng)域內(nèi)廣泛應(yīng)用。如長江三峽工程、北京十三陵水庫、龍灘電站、大朝山電站、小灣電站、成昆鐵路、南昆鐵路、達(dá)萬線、株六復(fù)線、京珠高速公路、元墨高速、大保高速、襄十高速等。這些新設(shè)備和新機(jī)型的不斷推出，為錨固工程施工提供了有力的設(shè)備保障。但以往的錨固鉆機(jī)都沒有行走功能，這對于在平地施工或有條件提供平地的施工場地而言是一大損失，增加了工人的勞動強(qiáng)度，移位對孔也及為不便，大大拖延了工期。而與此同時，過外的鉆探機(jī)械，包括國內(nèi)的一些品種的鉆探機(jī)械都已經(jīng)采用了輪式或履帶式底盤，增加了鉆機(jī)的移動功能，減輕了工人的勞動強(qiáng)度，提高了工作效率。而履帶底盤技術(shù)發(fā)展到現(xiàn)在已經(jīng)比較成熟；另為了工作量適合畢業(yè)設(shè)計，故重點(diǎn)負(fù)責(zé)鉆機(jī)的履帶底盤設(shè)計和底架設(shè)計。
研究內(nèi)容
（1） 履帶底盤設(shè)計要求
① 應(yīng)有較大的驅(qū)動力，使鉆機(jī)在濕軟或高低不平等不良地面上行走時具有良好的通過性能、爬坡性能和轉(zhuǎn)向性能；
② 在不增大行走裝置高度的前提下使鉆機(jī)具有較大的離地間隙，以提高其不平地面上的越野性能；
③ 行走裝置具有較大的支撐面積或較小的接地比壓，以提高鉆機(jī)穩(wěn)定性；
④ 在鉆機(jī)斜坡下行時不發(fā)生下滑和超速溜坡現(xiàn)象，以提高鉆機(jī)安全性；
⑤ 行走裝置的外形尺寸應(yīng)符合道路運(yùn)輸?shù)囊螅?
⑥ 在鉆機(jī)作業(yè)時需要用專門支腿支撐，以確保鉆機(jī)穩(wěn)定性和安全性。
（2） 底架設(shè)計要求
① 有足夠的強(qiáng)度，保證對桅桿組件的支撐。
② 有可以變角機(jī)構(gòu)。角度范圍-10°～90°
③ 有支撐機(jī)構(gòu)。
④ 有滑移機(jī)構(gòu)，滑移行程600mm，滑移油缸支撐力>6869N
⑤ 有安裝桅桿組件的結(jié)構(gòu)。
⑥ 有與底盤連接的結(jié)構(gòu)。
⑦ 要充分考慮減小設(shè)計尺寸。
⑧ 要求結(jié)構(gòu)簡單。
擬采取的研究方法、技術(shù)路線、實驗方案及可行性分析
鉆機(jī)的設(shè)計要滿足潛孔錘常規(guī)鉆進(jìn)、合金鉆進(jìn)、螺旋鉆進(jìn)三種鉆探工藝的要求，在鉆進(jìn)方面要求有快速，慢速，可調(diào)速三種進(jìn)給方式，在回轉(zhuǎn)方面要求有多檔變速功能，要求有行走移位功能，調(diào)節(jié)鉆孔的方位角的功能，具有自動上卸鉆桿的功能，不可拆部件不大于300Kg，可靠運(yùn)行時間不低于3000h。此外還要考慮到拆卸方便結(jié)構(gòu)簡單的因素，還要符合廠里的生產(chǎn)要求和已經(jīng)成熟的成組技術(shù)要求。
研究計劃及預(yù)期成果
研究計劃：
2012年11月7日-2012年12月10日：按照任務(wù)書要求查閱論文相關(guān)參考資料，填寫畢業(yè)設(shè)計開題報告書。
2013年11月28日-2013年2月12日：填寫畢業(yè)實習(xí)報告。
2013年2月13日-2013年2月24日：翻譯英文資料。
2013年2月27日-2013年3月9日：履帶底盤及底架方案論證跟確定。
2013年3月12日-2013年3月30日：畫履帶底盤三維跟二維圖。
2013年4月2日-2013年4月13日：畫底架三維及二維圖。
2013年4月16日-2013年4月20日：拆總體畫零件圖。
2013年4月23日-2013年5月11日：設(shè)計說明書的編寫、整理及打印。
2013年4月1614日-2013年5月18日：最后檢查論文及圖紙準(zhǔn)備答辯。
預(yù)期成果：
達(dá)到預(yù)期的實驗結(jié)論：鉆機(jī)通過履帶行走裝置行走穩(wěn)定，環(huán)境適應(yīng)能力強(qiáng)。作業(yè)時使用支腿制成增強(qiáng)了穩(wěn)定性，底架用滑架、底座、變角油缸組件實現(xiàn)了變焦功能，也能實現(xiàn)推進(jìn)架的滑移功能。
特色或創(chuàng)新之處
① 采用了支腿和履帶共同作用的方式，目前在許多工程機(jī)械中，都是采用輪式底盤和支腿共同作用的方式，而在這里考慮到鉆機(jī)工作的特殊性，要鉆孔100m，不能讓孔有太大的彎曲，這就要求鉆機(jī)本身有一個很穩(wěn)定的工作平臺。這樣的設(shè)計滿足了實際需求。但在下一步的改良設(shè)計中建議重新準(zhǔn)確的算一下鉆機(jī)各部件的重量，將履帶底盤的機(jī)架改為人字梁結(jié)構(gòu)，優(yōu)化各部件布局，使得鉆機(jī)結(jié)構(gòu)更合理，美觀，行動更靈巧。
② 底架結(jié)構(gòu)大體是用了滑架、底座、變角油缸組件組合而成，特點(diǎn)是不僅僅實現(xiàn)變角功能，還實現(xiàn)了推進(jìn)架的滑移功能。
已具備的條件和尚需解決的問題
① 已具備的條件：電腦；相關(guān)開發(fā)軟件；部分技術(shù)資料。
② 尚需解決的問題：學(xué)習(xí)CAD確定產(chǎn)品的結(jié)構(gòu)尺寸和技術(shù)要求。
指導(dǎo)教師意見
指導(dǎo)教師簽名：
年 月 日
教研室（學(xué)科組、研究所）意見
教研室主任簽名：
年 月 日
系意見
主管領(lǐng)導(dǎo)簽名：
年 月 日
題目： 鉆機(jī)履帶底盤底架設(shè)計
信機(jī) 系 機(jī)械工程及自動化 專業(yè)
學(xué) 號： 0923053
學(xué)生姓名： 陳 嬋
指導(dǎo)教師： 屠德剛 （職稱：高級工程師 ）
（職稱： ）
2013年5月25日
3
無錫太湖學(xué)院本科畢業(yè)設(shè)計（論文）
誠 信 承 諾 書
本人鄭重聲明：所呈交的畢業(yè)設(shè)計（論文） 鉆機(jī)履帶底盤底架設(shè)計 是本人在導(dǎo)師的指導(dǎo)下獨(dú)立進(jìn)行研究所取得的成果，其內(nèi)容除了在畢業(yè)設(shè)計（論文）中特別加以標(biāo)注引用，表示致謝的內(nèi)容外，本畢業(yè)設(shè)計（論文）不包含任何其他個人、集體已發(fā)表或撰寫的成果作品。
班 級： 機(jī)械92
學(xué) 號： 0923053
作者姓名：
2013 年 5 月 25 日
無錫太湖學(xué)院
信 機(jī) 系 機(jī)械工程及自動化 專業(yè)
畢 業(yè) 設(shè) 計論 文 任 務(wù) 書
一、題目及專題：
1、題目 鉆機(jī)履帶底盤底架設(shè)計
2、專題
二、課題來源及選題依據(jù)
錨固鉆機(jī)面世后，在建筑、地質(zhì)、鐵路、公路和水利等各行業(yè)施工領(lǐng)域內(nèi)廣泛應(yīng)用。如長江三峽工程、北京十三陵水庫、龍灘電站、大朝山電站、小灣電站、成昆鐵路、南昆鐵路、達(dá)萬線、株六復(fù)線、京珠高速公路、元墨高速、大保高速、襄十高速等。這些新設(shè)備和新機(jī)型的不斷推出，為錨固工程施工提供了有力的設(shè)備保障。但以往的錨固鉆機(jī)都沒有行走功能，這對于在平地施工或有條件提供平地的施工場地而言是一大損失，增加了工人的勞動強(qiáng)度，移位對孔也及為不便，大大拖延了工期。而與此同時，過外的鉆探機(jī)械，包括國內(nèi)的一些品種的鉆探機(jī)械都已經(jīng)采用了輪式或履帶式底盤，增加了鉆機(jī)的移動功能，減輕了工人的勞動強(qiáng)度，提高了工作效率。而履帶底盤技術(shù)發(fā)展到現(xiàn)在已經(jīng)比較成熟；另為了工作量適合畢業(yè)設(shè)計，故重點(diǎn)負(fù)責(zé)鉆機(jī)的履帶底盤設(shè)計和底架設(shè)計。
三、本設(shè)計（論文或其他）應(yīng)達(dá)到的要求：
1. 履帶底盤設(shè)計要求
① 應(yīng)有較大的驅(qū)動力，使鉆機(jī)在濕軟或高低不平等不良地面上行走時具有良好的通過性能、爬坡性能和轉(zhuǎn)向性能；
② 在不增大行走裝置高度的前提下使鉆機(jī)具有較大的離地間隙，以提高其不平地面上的越野性能；
③ 行走裝置具有較大的支撐面積或較小的接地比壓，以提高鉆機(jī)穩(wěn)定性；
④ 在鉆機(jī)斜坡下行時不發(fā)生下滑和超速溜坡現(xiàn)象，以提高鉆機(jī)安全性；
⑤ 行走裝置的外形尺寸應(yīng)符合道路運(yùn)輸?shù)囊螅?
⑥ 在鉆機(jī)作業(yè)時需要用專門支腿支撐，以確保鉆機(jī)穩(wěn)定性和安全性。2. 底架設(shè)計要求
① 有足夠的強(qiáng)度，保證對桅桿組件的支撐；
② 有可以變角機(jī)構(gòu)。角度范圍-10°～90°；
③ 有支撐機(jī)構(gòu)；
④ 有滑移機(jī)構(gòu)，滑移行程600mm，滑移油缸支撐力>6869N；
⑤ 有安裝桅桿組件的結(jié)構(gòu)；
⑥ 有與底盤連接的結(jié)構(gòu)；
⑦ 要充分考慮減小設(shè)計尺寸；
⑧ 要求結(jié)構(gòu)簡單。
四、接受任務(wù)學(xué)生：
機(jī)械92 班 姓名 陳 嬋
五、開始及完成日期：
自2012年11月7日 至2013年5月25日
六、設(shè)計（論文）指導(dǎo)（或顧問）： 指導(dǎo)教師 簽名
簽名
簽名
教研室主任
〔學(xué)科組組長研究所所長〕 簽名
系主任 簽名
2012年11月7日
摘 要
鉆機(jī)主要是適應(yīng)旋噴工法的逐步推廣而研制而成的。采用履帶底盤行走裝置，通過不同模塊的組合，可以適合定噴、擺噴、旋噴等施工工藝；單重、雙重、三重旋噴等各種施工要求。可用于各類軟地基加固、高層建筑地下室的防滲處理、大江大河堤壩的整治、鐵路公路橋墩的加固等。鉆機(jī)的底架組件的主要作用是：支撐組件、存放物品和負(fù)責(zé)整機(jī)的行走。鉆機(jī)的行走包括直行和轉(zhuǎn)向。
本文主要是在一組已知參數(shù)的基礎(chǔ)上，參考大量成熟產(chǎn)品的設(shè)計方案，進(jìn)行履帶底盤及底架的結(jié)構(gòu)和參數(shù)設(shè)計，設(shè)計各個零件，并對整個組件的結(jié)構(gòu)進(jìn)行合理的布置。最后，在理解設(shè)計要求的基礎(chǔ)上，編制了主要零部件的工藝。
關(guān)鍵詞：鉆機(jī)；底架組件；工藝；履帶底盤
Abstract
Drilling Rig is produced for the sake of the work method-revolve with spray. they are joined by the track fleeting. Pass the combination of the different mold piece, it can suit the craft of construction to settle to spray, put to spray, the revolve to spray the etc.; it can suit the every kind of construction request of, such as single, double, three times etc. It can be used to reinforce the various soft foundations, to handle the leakage of ground floor of high layer building, to renovate the embankment of the big river, to reinforce the railroad, highway, abutment etc. The frame is made of top frame, inside frame, descend frame and flank frame. The function of the frame is to prop up whole machine, deposit the goods and move whole machine. It can go straight and turn around.
On base of a set of given parameters and reference of mature products , this paper mainly design the structure and parameters of pretrial and Frame module, design necessary parts and arrange the whole discreteness propel . In the end , workout the craftwork of producing technical of typical parts after totally understanding of its design desire .
Keywords: Drilling Rig; Frame module; craftwork; pretrial
目 錄
摘 要 IV
Abstract V
目錄 V
1 概述 1
1.1 鉆機(jī)主要用途： 1
1.2 主要特點(diǎn)： 1
1.3 鉆機(jī)主要性能： 2
1.4 鉆機(jī)的工作原理 2
2 履帶底盤設(shè)計 4
2.1 方案論證 4
2.2 履帶底盤的介紹 4
2.3 設(shè)計要求 4
2.4 履帶行走裝置的設(shè)計因素 5
2.5 結(jié)構(gòu)設(shè)計 6
2.5.1 整體結(jié)構(gòu)設(shè)計 6
2.5.2 零部件的設(shè)計 7
2.6 設(shè)計計算 11
2.6.1 主機(jī)行走裝置計算 11
2.6.2 履帶張緊機(jī)構(gòu)有關(guān)計算 16
2.6.3 驅(qū)動輪組件的設(shè)計 17
3 底架設(shè)計 26
3.1 底架的介紹 26
3.2 設(shè)計要求及步驟 26
3.3 底架架的設(shè)計 26
3.3.1 底架設(shè)計準(zhǔn)則 26
3.3.2 焊接工藝的說明 27
3.4 支腿機(jī)構(gòu)的設(shè)計 28
3.4.1 支腿機(jī)構(gòu)的介紹 28
3.4.2 設(shè)計要求 28
3.4.3 支腿油缸的相關(guān)計算 29
4 典型零件工藝編制 32
5 設(shè)計心得 35
致謝 36
參考文獻(xiàn) 37
MDL-50A型錨固鉆機(jī)使用說明書
MDL-50A Drilling Rig Operation
China is the world's first national machinery development. Chinese mechanical engineering technology not only has a long history and splendid achievements in Chinese is not only the material culture and social economic development plays an important role in the world, and has made great contribution to promote the progress of technology civilization . Machine in the traditional，our country within a long period are leading in the word. In modern times, especially from the early 18th century, to the 19century40s, due to the economic and social and many other reasons, the machinery industry of Chinese was stagnation, but the 100 years is western bourgeois political revolution and industrial revolution time, mechanical science and technology is developing rapidly, and far more than the level of China. So, China mechanical development level and the western gap widens, to the 19th century middle， our country already behind western more than one hundred years.
Over the past 40 years, roof bolter of China are developing from nothing, in some places roof bolter were also called anchor rig, the varieties from the original single to variety, from single power to multiple power. Our country successively has developed a mechanical support leg type electric roof bolter, drill roof bolter, supporting leg and the guide rail type hydraulic pressure roof bolter, supporting leg type pneumatic roof bolter, non-mechanical transmission support leg electric roof bolter, airborne roof bolter and double-stage Air-leg drill etc.. According to the main power source, roof bolter has two kinds - Pneumatic and hydraulic. But electro-hydraulic combination will be the trend of its development.
Over the past 40 years, roof bolter of China are developing from nothing, in some places roof bolter were also called anchor rig, the varieties from the original single to variety, from single power to multiple power. Our country successively has developed a mechanical support leg type electric roof bolter, drill roof bolter, supporting leg and the guide rail type hydraulic pressure roof bolter, supporting leg type pneumatic roof bolter, non-mechanical transmission support leg electric roof bolter, airborne roof bolter and double-stage Air-leg drill etc.. According to the main power source, roof bolter has two kinds - Pneumatic and hydraulic.
Hydraulic roof bolter is mainly component of the medium of hydraulic oil and the drive actuator witch is including cylinder and motor. Pointing from the walking in the domestic the hydraulic roof bolter mainly has two kinds –skid and crawler. Structure of skid hydraulic Roof bolter is simple, but the strength is higher, operation is simple, manufacturing cost is relatively low. Such as Wuxi dual-fan production of YG-80, Chengdu Hamma production of YXZ-70, Chongqing prospecting plant production of MGJ-50 etc… Holing main technology is double eccentric, commonly used in drill pipe isΦ73, Φ89, according to different design of jacket tube drill pipe commonly useΦ108, Φ127, Φ146 etc specifications. They need to be equipped with proper air compressor to driven impact power, because the bottom of impact always role in the hole, so often be called as "blow". Anti-floating anchor, excavation, soil nail wall support are widely used in workers of the construction process. But they are moving heavy, function single, and increased with the processing costs, much higher and higher buildings, this kind of type has been unable to meet the needs of the market. So anchor bolt drill and tracked automatically walking got quickly development. In the domestic there are many types of the crawler roof bolter, which features in the main power head adopts the high torque motor drive, speed range usually is variable speed. They are greatly improving the rig performance. The track is driven by a hydraulic motor, which made the drilling machine more flexibility and reduces the complex of the artificial joint. This type of drill also adopted the "attack" mode, such as the Oriental industrial production of DF-3000, Xuanhua Ingersoll-Rand production of CM-351. This type of drill same with the slide drill on the pulling sleeve also need be equipped with auxiliary equipment and other auxiliary equipment. In China there is a kind of double anchor rig power head roof bolter, characteristic of this kind of drill rig is drill pipe and casing are driven rotation by each power head, and do not influence each other, pull casing can be done automatically by the machine.
Every rig all have they own operation manual. The follow is MDL-50A Drilling Rig operation manual.
1. Preface
The company has adopted its latest assembling technology for all main parts and components of this product. And the rig is completed with chassis for pretrial and pipe wrench and other accessories, which the re-designed fully new hydraulic system incorporates into one entity. Key elements are all renowned brands either local or imported, and are fully hydraulically controlled and displayed through instruments. The drilling rig is easy and flexible of operation and has high working efficiency and so well meets the requirements by the customer.
MDL-50A Drilling Rig is a new type fully hydraulic long-stroke anchored drilling-rig for engineering purposes developed and manufactured by Jiangsu Wuxi Mineral Exploration Machinery General Factory Co. LTD (formerly Jiangsu Wuxi Mineral Exploration Machinery General Factory).
MDL-50A Drilling Rig is a hydraulically controlled, anchored power head engineering drill. Its overall weight is under 4000kg, is mainly for the anchoring engineering of coast and dangerous rock/cliff mass for geological disaster prevention activity, and the anchoring engineering of rock body etc to control displacement of buildings, and also for supporting of deep-foundation pit and groundwork reinforcing engineering in urban construction site, for blowing up engineering or blowing up hole etc. But the Drilling Rig isn’t suitable for anchoring engineering of high-edge slope or dangerous rock body.
MDL-50A Drilling Rig possesses the characteristics of stable performance, high working efficiency, multiply usage, as well as the capability of drilling sophisticated stratum and handling accidents etc. This drilling rig, deployed by common alloy drill tools or other drill tools, can perform revolving-and-drilling. In the rigid rock stratum, the drilling rig deploys the spheroid drill bit to perform striking and revolving and drilling to have high-speed-bored hole; if deployed with air-compressor and pneumatic in-the-hole hammer, and accepted the cannula-followed drill tools, the drilling rig can drill the hole with cannula together in those unstable stratum such as conglomerate stratum.
Following are the main features of the drilling rig:
1） Compact in structure, fully hydraulically controlled, easy and flexible of operation and easy to move, good mobility, time- saving and energy-saving.
2） Fitted with exclusive drilling follow-up devices (drill rod, thimble, and eccentric drill bit etc). When drilling in unstable stratum thimble can be used at collaring and the hole can be finished with conventional ball teeth bit to achieve good drilling efficiency and good quality holes.
3） Optimized heat diffusion system in the light of customer’s plant conditions to ensure that the max temperature in the hydraulic system does not exceed 70℃ when outdoors temperature reaches 50℃.
4） Power head of the drilling rig has big torque and long stroke with high drilling efficiency, which greatly enhances working efficiency. Fitted with devices for mechanically mounting/dismounting drilling rod to reduce the operators’ labor intensity.
2. Technical Specification
Main drilling mode of this product is: conventional drilling, alloy bit drilling, and spiral drilling
1) Hole dia.（mm）：φ85-φ160
2) Hole depth（m）：40-60
4) Boring angle（°）： -15-90
5) Rated speed（r/min）：12、25、45、60、90、125
6) Rated lift capacity（kN）：42.5kN
7) Rated pull down capacity（kN）：25kN
8) Feed stroke（mm）：1800
9) Dynamic：Motor，18.5kw+11kw+1.5kw
10) Weight（kg）：4000
11) Shape (L×W×H，mm) ：4200×2000×7200
12) Plumb condition：3800×1800×3600
13) Transport state：3800×1800×2000
3. Structure of the Drilling Rig
MDL-50A drilling rig comprises of the following main components:
（1）The power assembly
The power module is made up of three electric motors which respectively drive three sets of pumps. Among them, one group is a double gear pump. The big one is responsible for drilling quickly of the drill; and the small one is responsible for the movement and the support of one side of crutch as well as the medium-speed, low-speed drilling. One set of pump is responsible for the movement and the support of another side of crutch and the medium-speed drilling as well as the quickly lift of the power head. The last set of pump is responsible for the rise of the tower. When you start operating the drill, you should notice the rotated direction of three electric motors, its turning should be identical with the red arrow on the pump or the back shell of the motors, or the drill can't work normally.
（2）The power head assembly
Power head of MDL-50A type drilling rig is driven by Double hydraulic motor through gear box transmission and speed regulating, and it drives the main shaft and fore end drilling rod connection to turn in positive/reverse directions, thereby driving the drilling bits below.
In the power head box is stored gear oil. When in operation be sure to check the oil level from time to time to see there is sufficient oil. On the side of the box is fitted an oil level threaded plug. Just by raising the mast to vertical position and loosening the oil level screw you can check the oil level.
The up/down motion of the power head is effected by the roller assembly beneath it, which is driven by the chains. After the drilling rig has worked for a period of time there will be a certain amount of rocking motion because the roller assembly will have worn. Now is the time to loosen the locking nut and turn the fixing screw of the roller assembly to adjust the sliding clearance between the bottom and the side, then re-tighten the nut. Only be sure you do not tighten the wear- resistant plate excessively.
（3）The propelling rack assembly
This assembly is part of the orifice-supporting device, power head assembly and pressurizing elevation assembly.
（4）The pretrial chassis
With the pretrial fitted on it is possible to effect the drilling rig’s forward/ backward movement and turning and leveling through controlling the proportional pump. and that is why the drilling rig can move easily, has good mobility and is time- saving and energy- saving.
（5）The hydraulic system
Working oil pumps, valves, execution elements and pipe- fittings of the hydraulic system of MDL-50 drilling rig are mostly imported fine quality parts, ensuring a good working performance.
（6）The electrical system
As the drilling rig is not equipped with power generator an external three-phase AC power supply has to be connected to the control cabinet. The motor is started in the planetary triangle mode for the sake of reducing starting current. Total input power of the electrical cabinet is 45 kW. The cabinet is fitted with leakage protection switch as safety device, which also serves as excessive voltage protection for the hydraulic system and for various kinds of warning signals for user to be aware of the rig’s instant status. Before starting be sure to check the cabinet’s earth connection to see it is securely done.
Unqualified personnel are not allowed to do any checkup or maintenance, failing that the person will have to bear the consequences.
4. Operation
Points for attention in the preparation before starting the rig
1.1 The drill should be installed on the flat ground.
1.2 Be sure to tighten all the connections. In case of any loosening be sure to tighten up and make proper adjustments.
1.3 Checking each part if it get stuck or not, checking each shield and oil pipe whether it is installed correctly.
1.4 Checking whether the joy stick is on the close position, make sure it is not on working to prevent any accident.
1.5 Checking whether each connection of vitta is fast, if it is loose, adjusting it.
1.6 Checking the oil if it is enough to achieve the settled level, and making sure that inlet valve and outlet valve is on.
1.7 Clean up the surfaces of all parts and components of the rig. Apply lubricants (oil/grease) to all lubrication nozzles and sliding parts.
1.8 While using the electromotor, paying attention to its turning, its turning should be identical with the escutcheon, and reversion is forbidden.
1.9 Make sure that there is enough oil in the oil box. There is a liquid temperature meter and liquid position meter on the side of oil box. The choice of liquid presses oil: When environment temperature is-10 ~ 40 ℃, you can use L- HM 46(GB 11118.1- 1994) or YB-N 46(GB2512-81); When environment temperature is –40~ -10℃, you can change it to use L-HV 46( GB11118.1-1994) or the other low temperature liquid press the oil. If drill lasts working several days, oil box should be cleaned every month and remove from impurity. The filter in the absorb mouth of the oil pump should be replaced and cleaned each half month.
1.10 Checking whether the oil of the drill is leak or not. And before it is clear, don't drive drill.
1.11 In the cold condition, pump should be open and close by spells for some times. In the heat condition, there should be a shield on top of oil box. (You should settle it by yourself.)
1.12 If drill doesn't work for a long time, oil pump should work without loading for 10 minutes after driving drill. In the moment, the handle is on the middle position, then checking whether the handle is identical to the escutcheon.
1.13 It is forbidden that two joysticks are opposite when power head is rotating after the drill drove.
1.14 Erect the propelling rack assembly. Then fix the longer supporting rod of the supporting assembly together with the supporting base of the propelling rack.
1.15 Try start the drill and checking if the fast add press is in gear. Since the parameter in the escutcheon is confirmed by hydraulic press element in normal condition and also the efficiency of the system is unsure. So the error between the real and the grade parameter in 15% is in gear when the drill is in trial run.
1.16 The drilling Rig can on working after the above movement is in gear.
Points for attention when operating the drilling rig
2.1 Before leaving factory the drilling rig has had its hydraulic system pressure adjusted. So do not change it without approval of the manufacturer. For the sake of safety and prevention of accidents be sure to use your greatest discretion when using excessive system pressure.
2.2 After the propelling rack is erected the ideal thing to do is to remove the rig erecting operation handle in order to prevent mistaken operation.
2.3 Before starting drilling, check the cylinders of the rig’s supporting legs to see they are properly supported.
2.4 While drilling is going on it is not allowed to pull the handle of the supporting leg’s oil cylinders in order to prevent any accidental change to the angle of drilling.
2.5 When power head is close to either extreme position near the end it is not allowed to have any quick motion. Any great impact is to be avoided.
2.6 The drilling rig is fitted with protection against overload pressure and with overload warning. When hydraulic system is overloaded the rig will automatically cut off power to motor and issue warning. Now you will have to find out the cause of overload and remove it before starting the drilling rig again.
Warning：
1）The power head function of quick feed-in and elevation can only be used when operating and coordinating have become really skilled; otherwise accident may happen.
2）When operating simultaneously the power head feed-in and elevation handles, there must not be simultaneous working in opposite directions, which may cause damage to the system
5. Normal Failure & Its Shooting Method
1）Normal faults and remedies of the hydraulic pump
Phenomenon
Analysis
Remedy
No oil, The oil measure is Insufficient, the pressure is not enough
1. The electromotor turnaround worry
1. Check the electromotor turnaround
2. Suction pipe or filter blocked
2. Dredge pipe, clean filter, replace oil
3. Too large clearance between shafts or radials
3. Check and replace relevant parts
4.Leakage in joints, air interfused
4. Screw down bolts on joints，remove the leakage, prevent air into
5. High viscosity of the hydraulic oil or too high oil temperature of hydraulic oil
5. Select the correct hydraulic oil，and control oil temperature
The noise is serious, the pressure wave is severe
1. Suction pipe or filter blocked, or too small with filter content
Clean filter for the suction pipe smooth， select the correct filter
2. The seal of suction pipe blow by or there is air bubble in the oil
Add oil in the conjunction part or seal place, if the noise let up, can screw down conjunction part or replace to seal ring; Return pipe nozzle should be below the oil, and have the certain distance with suction pipe.
3. Pump and the joint cardo is not concentric
Adjust concentric
4. Insufficient oil
Add oil
5. High viscosity of the hydraulic oil or low oil temperature of hydraulic oil
Heat oil to the appropriate temperature
6. Pump bearings mangle
Check the temperature of pump bearings(Use hands to feel that)
2）Normal faults and remedies of hydraulic cylinders
Phenomenon
Analysis
Remedy
Crawl
Air incursion
1. Increase vent-pipes; If there is no exhaust, can run the hydraulic system with the longest journey to make the work parts fast run, force releasing air.
The seal ring of hydraulic cylinders end cover press too tight or too loose.
2. Adjust the seal ring, make it not loose and not tight, and the piston pole can be ensured to placidly draw it by hand but no leakage( Mostly admit to leak tiny oil)
The piston pole and the piston have not concentric
3. Correct concentricity between the piston pole and the piston
The span or part of piston pole bend
4. Alignment the piston pole
The installation position of hydraulic cylinders move
5. Check and correct the parallel between the hydraulic cylinder and the lead rail
The linearity of the hydraulic cylinder inner hole is bad( The drum taper etc.)
6. Renovate the hydraulic cylinder with milling and boring, and match piston again.
7. Canker the cylinder ,or wear away the cylinder wall
7. It removes rust and burr that it is slight, it must bore and mill that it is serious.
8. Both sides screw caps of double piston poles are tweaked too tight, and make its concentricity be bad
8. The screw caps should not be tweaked too tight, can tweak them with hand generally, then keep the piston to be placed in nature.
Impingement
Too large clearance between pistons and hydraulic cylinders that used clearance seal, the throttle lose the effect of throttle.
The clearance between pistons and hydraulic cylinders should be matched with the provision, and reduce the leakage phenomenon.
The cushion check valve of the end is failure, and can not react the cushion.
Revise and match the check valve with the valve holder
he thrust lack or the work speed gradually descend even to stop
Too large the coordination clearance between the hydraulic cylinder and the piston or O seal ring damage, and result the high and low-pressure cavity to connect with each other
1. Match the clearance between the piston and the hydraulic cylinder or replace the O seal ring
Because a certain section of the work journey was used usually on the working hours, and result in the linearity of the hydraulic cylinder hole bad( Have the drum form p