立式環(huán)縫自動(dòng)焊接機(jī)虛擬設(shè)計(jì)【含CAD圖紙】

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編號(hào) 無錫太湖學(xué)院 畢業(yè)設(shè)計(jì)（論文） 相關(guān)資料 題目： 立式環(huán)縫自動(dòng)焊接機(jī) 虛擬設(shè)計(jì) 信機(jī) 系 機(jī)械工程及自動(dòng)化專業(yè) 學(xué) 號(hào)： 　　　 0923162　　　　 學(xué)生姓名： 祝 灝 指導(dǎo)教師： 范圣耀 （職稱：副教授） 2013年5月25日 目 錄 一、畢業(yè)設(shè)計(jì)（論文）開題報(bào)告 二、畢業(yè)設(shè)計(jì)（論文）外文資料翻譯及原文 三、學(xué)生“畢業(yè)論文（論文）計(jì)劃、進(jìn)度、檢查及落實(shí)表” 四、實(shí)習(xí)鑒定表 無錫太湖學(xué)院 畢業(yè)設(shè)計(jì)（論文） 開題報(bào)告 題目： 立式環(huán)縫自動(dòng)焊接機(jī) 虛擬設(shè)計(jì) 信機(jī) 系 機(jī)電一體化 專業(yè) 學(xué) 號(hào)： 0923162 學(xué)生姓名： 祝 灝 指導(dǎo)教師： 范圣耀（職稱：副教授 ） 2012年11月25日 課題來源 氣電立焊是80年代發(fā)展起來的一種熔化極氣體保護(hù)電弧垂直對(duì)接焊方法，采用藥芯焊絲作熔化極，用能自動(dòng)控制的上升系統(tǒng)帶動(dòng)焊槍進(jìn)行連續(xù)焊接，在水冷滑塊的強(qiáng)制成型作用下以CO2氣體保護(hù)實(shí)現(xiàn)單面焊雙面一次成型。 過去我國(guó)對(duì)氣電立焊的設(shè)備主要依賴進(jìn)口，并被廣泛應(yīng)用于石油天然氣的儲(chǔ)油罐建設(shè)這些設(shè)備，雖然性能良好但價(jià)格昂貴，國(guó)內(nèi)一些中小企業(yè)無力購(gòu)買，受進(jìn)口設(shè)備和國(guó)內(nèi)藥芯焊絲技術(shù)不過關(guān)的制約，其應(yīng)用范圍和發(fā)展受到限制。所以，開發(fā)擁有我國(guó)自主知識(shí)產(chǎn)權(quán)的氣電立焊設(shè)備，以解決困擾我國(guó)眾多企業(yè)的焊接問題，成為當(dāng)務(wù)之急。 科學(xué)依據(jù)（包括課題的科學(xué)意義；國(guó)內(nèi)外研究概況、水平和發(fā)展趨勢(shì)；應(yīng)用前景等） 氣電立焊是由普通熔化極氣體保護(hù)焊和電渣焊發(fā)展而形成的一種熔化極氣體保護(hù)電弧焊方法。目前氣電立焊焊接材料主要采用(金屬芯)藥芯焊絲，其特點(diǎn)是生產(chǎn)效率高、成本低。氣電立焊屬于窄間隙焊，與其它窄間隙焊的主要區(qū)別是焊縫一次成型，而不是多道多層焊。所以其焊接效率及焊接質(zhì)量均較高，主要應(yīng)用于船舶的外殼板的中厚板焊接，也可應(yīng)用于相應(yīng)尺寸的橋梁箱式梁腹板及大型儲(chǔ)罐側(cè)板的中厚板的焊接。目前通過船級(jí)社認(rèn)可的氣電立焊藥芯焊絲全部為國(guó)外廠商，而國(guó)內(nèi)研究生產(chǎn)的焊絲常常出現(xiàn)焊接力學(xué)性能不穩(wěn)定的情況，不能滿足國(guó)內(nèi)客戶的需求。所有氣電立焊藥芯焊絲的使用全都依賴進(jìn)口，而國(guó)內(nèi)目前應(yīng)用最多的是日本神鋼生產(chǎn)的DWS-43G和DWS-1LG兩種氣電立焊藥芯焊絲。 過去我國(guó)對(duì)氣電立焊的設(shè)備主要依賴進(jìn)口，并被廣泛應(yīng)用于石油天然氣的儲(chǔ)油罐建設(shè)這些設(shè)備，雖然性能良好但價(jià)格昂貴，國(guó)內(nèi)一些中小企業(yè)無力購(gòu)買，受進(jìn)口設(shè)備和國(guó)內(nèi)藥芯焊絲技術(shù)不過關(guān)的制約，其應(yīng)用范圍和發(fā)展受到限制。所以，開發(fā)擁有我國(guó)自主知識(shí)產(chǎn)權(quán)的氣電立焊設(shè)備，以解決困擾我國(guó)眾多企業(yè)的焊接問題，成為當(dāng)務(wù)之急。 為了提高快速響應(yīng)能力，氣電立焊企業(yè)首先應(yīng)能迅速捕捉復(fù)雜多變的市場(chǎng)動(dòng)態(tài)信息，并及時(shí)作出正確的預(yù)測(cè)和決策，以決定新產(chǎn)品的功能特征和上市時(shí)間。明確了新產(chǎn)品的開發(fā)項(xiàng)目以后，實(shí)現(xiàn)快速虛擬設(shè)計(jì)就成為重要的一環(huán)。工程設(shè)計(jì)的重要性是不言而喻的。據(jù)統(tǒng)計(jì)，工程設(shè)計(jì)的費(fèi)用雖然只占產(chǎn)品最終成本的一小部分(不到10％)，但往往決定了它的80％以上的制造成本，而且還決定性地影響產(chǎn)品的性能和交貨期?，F(xiàn)代機(jī)械產(chǎn)品由于用戶的要求越來越高，產(chǎn)品結(jié)構(gòu)日益復(fù)雜，科技含量愈來愈高，從而使得產(chǎn)品的開發(fā)周期同趨延長(zhǎng)。如何解決好產(chǎn)品市場(chǎng)壽命縮短和新產(chǎn)品開發(fā)周期長(zhǎng)的尖銳矛盾，已經(jīng)成為決定企業(yè)成敗興衰的生死攸關(guān)問題。產(chǎn)品開發(fā)周期包括設(shè)計(jì)、試制、試驗(yàn)和修改等一系列環(huán)節(jié)，除了設(shè)計(jì)以外的后幾個(gè)環(huán)節(jié)可以統(tǒng)稱為試制定型階段。 由此可知，實(shí)施虛擬快速設(shè)計(jì)，至少有如下優(yōu)點(diǎn)：及時(shí)交貨，爭(zhēng)先搶占市場(chǎng)，因縮短制造時(shí)間和消除各種浪費(fèi)而降低制造成本，因加快產(chǎn)品更新?lián)Q代而向市場(chǎng)大量提供質(zhì)量更高、價(jià)格更低的高性能產(chǎn)品。其結(jié)果就大大提高了企業(yè)的綜合競(jìng)爭(zhēng)力和持續(xù)發(fā)展的生命力。 研究?jī)?nèi)容 ① 了解氣電立焊的工作原理，國(guó)內(nèi)外的研究發(fā)展現(xiàn)狀； ② 完成焊接機(jī)的總體方案設(shè)計(jì)； ③ 完成有關(guān)零部件的選型、建模，虛擬裝配； ④ 熟練掌握有關(guān)計(jì)算機(jī)繪圖軟件，并繪制裝配圖和零件圖紙； ⑤ 完成設(shè)計(jì)說明書的撰寫，并翻譯外文資料1篇。 擬采取的研究方法、技術(shù)路線、實(shí)驗(yàn)方案及可行性分析 本文主要采用PRO/ENGINEER軟件對(duì)氣電立焊及進(jìn)行快速虛擬設(shè)計(jì)，該軟件有如下特點(diǎn)： 全相關(guān)：Pro/ENGINEER的所有模塊都是全相關(guān)的。這就意味著在產(chǎn)品開發(fā)過程中某一處進(jìn)行的修改，能夠擴(kuò)展到整個(gè)設(shè)計(jì)中，同時(shí)自動(dòng)更新所有的工程文檔，包括裝配體、設(shè)計(jì)圖紙，以及制造數(shù)據(jù)。全相關(guān)性鼓勵(lì)在開發(fā)周期的任一點(diǎn)進(jìn)行修改，卻沒有任何損失，并使并行工程成為可能，所以能夠使開發(fā)后期的一些功能提前發(fā)揮其作用。? 基于特征的參數(shù)化造型：Pro/ENGINEER使用用戶熟悉的特征作為產(chǎn)品幾何模型的構(gòu)造要素。這些特征是一些普通的機(jī)械對(duì)象，并且可以按預(yù)先設(shè)置很容易的進(jìn)行修改。例如：設(shè)計(jì)特征有弧、圓角、倒角等等，它們對(duì)工程人員來說是很熟悉的，因而易于使用。?裝配、加工、制造以及其它學(xué)科都使用這些領(lǐng)域獨(dú)特的特征。通過給這些特征設(shè)置參數(shù)（不但包括幾何尺寸，還包括非幾何屬性），然后修改參數(shù)很容易的進(jìn)行多次設(shè)計(jì)疊代，實(shí)現(xiàn)產(chǎn)品開發(fā)。?數(shù)據(jù)管理：加速投放市場(chǎng)，需要在較短的時(shí)間內(nèi)開發(fā)更多的產(chǎn)品。為了實(shí)現(xiàn)這種效率，必須允許多個(gè)學(xué)科的工程師同時(shí)對(duì)同一產(chǎn)品進(jìn)行開發(fā)。數(shù)據(jù)管理模塊的開發(fā)研制，正是專門用于管理并行工程中同時(shí)進(jìn)行的各項(xiàng)工作，由于使用了Pro/ENGINEER獨(dú)特的全相關(guān)功能，因而使之成為可能。 裝配管理：Pro/ENGINEER的基本結(jié)構(gòu)能夠使您利用一些直觀的命令，例如“嚙合”、“插入”、“對(duì)齊”等很容易的把零件裝配起來，同時(shí)保持設(shè)計(jì)意圖。高級(jí)的功能支持大型復(fù)雜裝配體的構(gòu)造和管理，這些裝配體中零件的數(shù)量不受限制。? 易于使用：菜單以直觀的方式聯(lián)級(jí)出現(xiàn)，提供了邏輯選項(xiàng)和預(yù)先選取的最普通選項(xiàng)，同時(shí)還提供了簡(jiǎn)短的菜單描述和完整的在線幫助，這種形式使得容易學(xué)習(xí)和使用。 我們最終選擇PRO/ENGINEER作為虛擬設(shè)計(jì)軟件,主要是由于其在機(jī)構(gòu)運(yùn)動(dòng)仿真功能方面強(qiáng)大的功能、易操作性和直觀性。同時(shí)，在大型組件的創(chuàng)建過程中，PRO/ENGINEER的單一數(shù)據(jù)庫、參數(shù)化建模和全相關(guān)性將使零部件的創(chuàng)建和修改變得非常容易，這對(duì)縮短建模周期將起到顯著的作用。 研究計(jì)劃及預(yù)期成果 研究計(jì)劃： 2012年11月12日-2013年1月20日：按照任務(wù)書要求查閱論文相關(guān)參考資料，填寫畢業(yè)設(shè)計(jì)開題報(bào)告書。 2013年1月21日-2013年3月15日：填寫畢業(yè)實(shí)習(xí)報(bào)告,學(xué)習(xí)并翻譯一篇與畢業(yè)設(shè)計(jì)相關(guān)的英文材料。 2013年3月16日-2013年3月22日：立式環(huán)縫自動(dòng)焊接機(jī)初步虛擬設(shè)計(jì)。 2013年3月23日-2013年4月20日：繪制裝配圖校核后并進(jìn)行修改。 2013年4月21日-2013年5月 3 日：繪制相關(guān)零件圖。 2013年5月 4 日-2013年5月10日：畢業(yè)論文撰寫。 2013年5月 6日-2013年 5月20日：畢業(yè)論文修改工作。 成果： 開發(fā)擁有我國(guó)自主知識(shí)產(chǎn)權(quán)的氣電立焊設(shè)備，以解決困擾我國(guó)眾多企業(yè)的焊接問題，解燃眉之急。 特色或創(chuàng)新之處 （1）虛擬快速設(shè)計(jì)，至少有如下優(yōu)點(diǎn)：及時(shí)交貨，爭(zhēng)先搶占市場(chǎng)，因縮短制造時(shí)間和消除各種浪費(fèi)而降低制造成本，因加快產(chǎn)品更新?lián)Q代而向市場(chǎng)大量提供質(zhì)量更高、價(jià)格更低的高性能產(chǎn)品。 （2）大大提高了企業(yè)的綜合競(jìng)爭(zhēng)力和持續(xù)發(fā)展的生命力。 已具備的條件和尚需解決的問題 已具備的條件：設(shè)計(jì)過程中所需要的各種軟硬件資源和相關(guān)產(chǎn)品實(shí)物照片。 尚需解決的問題：相關(guān)文獻(xiàn)資料的缺乏，對(duì)一些結(jié)構(gòu)設(shè)計(jì)部分的具體設(shè)計(jì)指導(dǎo)，以及三維軟件的高級(jí)運(yùn)用技巧。 指導(dǎo)教師意見 指導(dǎo)教師（簽名）：　 　 年 月 日 教研室（學(xué)科組、研究所）意見 系主任（簽名）：　 　 年 月 日 系意見 主管領(lǐng)導(dǎo)簽名： 年 月 日 英文原文 Automatic girth welding machine Automatic girth welding machine is a complete general all kinds of circular, annular weld automatic welding equipment. Can be used for high quality welding of carbon steel, low alloy steel, stainless steel, aluminum and its alloys and other materials, and can choose welding (filler wire or without filler wire), gas metal arc welding, the power to form a automatic girth welding system of plasma welding welding. Can be widely used in the hydraulic cylinder, the direction of the vehicle frame, a transmission shaft, air storage tank, chemical and medical containers, liquefied gas tank, fire equipment, mining and production line with roller and the liquid storage tube welding products. Characteristic The kind of welding machine is suitable for what kind of welding parts, main structure characteristics are as follows The a vertical automatic girth welding machine representation method: HF (L) and its meaning for girth (vertical), here is a welding ring diameter below for a type of technical parameters of 200mm The control power supply: single-phase 220V, 50HZ structural forms: single column tilting Tilt adjusting method: stepless regulation, worm Tilt angle range: 0- ± 90 degrees Welding workpiece diameter (mm): 0~200 Spindle speed: 0~7rmp or 0.5~14rmp Girth welding range: 0~1080 The torch pneumatic stroke: 100 Welding manual fine-tuning distance: X, y, Z to 60mm The collector ring the maximum current 300A Vertical automatic girth welding machine is a small, cheap, simple and convenient operation, can complete the general small circular, annular welding seam automatic welding equipment. Its biggest characteristic is applicable to some small workpiece circular seam welding, and the workpiece is too, as long as the finger length is suitable for welding. Main controller uses the motion controller programmable controller as the core control unit, according to the requirements of users, through the program and parameters to modify the control software to adjust the equipment function, to achieve circular, semicircular, welding section multisect circle, circular weld, so that the whole device is highly intelligent and flexible, is a a higher grade, higher cost performance and reliability of the controller. The controller has a manual control and automatic welding control function; rotary mechanism driven by DC servo motor, stepless adjustment of welding speed, welding speed displayed by the digital display control panel; the control circuit of independent, lap weld can advance digital setting, after welding, welding speed reduction; the controller according to the requirements of a variety of control output signal and output interface of welding process, with strong anti-interference, high reliability, stable speed regulation, convenient operation, high automation degree, welding control widely used circular weld workpiece Seam automatic welding ring horizontal Seam automatic welding machine and vertical automatic girth welding horizontal welding compared to ring, the length of not too many restrictions. Long three or four meters can easily welding. The device can be widely used in the hydraulic cylinder, the direction of the vehicle frame, a transmission shaft, air storage tank, chemical and medical containers, liquefied gas tank, fire equipment, mining and production line with roller and the liquid storage tube welding products. Performance characteristics: The bed is horizontal structure, by welding pieces of the structure after annealing and refined processing, ensure no deformation of rail bed; Rotary head is driven by DC motor or AC variable frequency motor speed, stable and reliable; Welding fixture or three claw chuck spindle installed, used for clamping workpiece position; The tailstock can adopt pneumatic or manual tightening mode, end of welding fixture or top selected according to different workpiece of different forms; The rear seat can slide on the guide rail of the bed, can adjust the machine tail seat distance in order to adapt to the workpiece with different length; According to the welding torch in different position, the direction to guide the appropriate position. The welding positioner 1, HB series welding positioner is the workpiece in convenient welding equipment position by tilting and turning, mainly used for complex workpiece (such as frame, frame, flange, spherical vessel, head, three links and a top cover) of TIG, MIG/MAG or PLASMA automatic welding, PLASMA can also be used for cutting 2, HB series welding positioner is mainly composed of a working table, a turnover mechanism, gear box, frame. 3, can be set according to needs of different welding speed of welding speed, the ellipse workpiece can weld programming through partition, meet the welding requirements of each section 4, exquisite design, high accuracy of rotation, small inertia, braking performance and stability of the good, the precision is high 5, HB series positioner with TIG, MIG/MAG or PLASMA composition automatic welding system, power supply and control system of welding, also can with operation machine or the use of welding robot linkage, automatic welding system is complex Welding torch manual 3D adjusting mechanism and the rotary mechanism can satisfy the welding torch accurate alignment of micro adjust position need; The torch pneumatic lifting mechanism and a tailstock pneumatic pushing mechanism of automatic welding and can satisfy the requirement of automatic clamping, improve production efficiency; According to the welding requirements, optional pneumatic lifting bracket, seam tracking device, welding oscillator; The motion controller programmable controller as the main control unit, touch screen operation interface with industry, high degree of automation, welding quality is stable and reliable; Through the program and parameters to modify the control software to adjust the equipment function, to achieve circular, semicircular, welding arc, the segmented circular weld The welding operation frame Welding operation machine is generally composed of columns, beams, slewing mechanism, car and other components. Each component is the modular structure, the general column, beam as its basic components, the rest components according to user request. Generally applicable to the boiler and pressure vessel of the steam drum, and petrochemical container cylindrical workpiece seam welding of longitudinal seam and ring seam welding. Unique beam and column section design, guide rail for the 45 steel, welding stress, plane grinding. Light weight, high strength, good stability. Design of telescopic arm beam, which can effectively increase the horizontal expansion distance. Lifting beams with constant speed AC motor, smooth, uniform, high safety coefficient. With safety anti-falling device. The beam expansion, column electric rotary, electric vehicles are driven by AC motor variable frequency variable speed, constant torque output, stable speed (especially at low speed), start or stop the fast speed of digital display, and can be preset. The column turning into manual, electric two, slewing bearing using domestic brand-name manufacturers of products, with high precision gear, flexible rotation, and pneumatic locking, safe and reliable. Trolley with standard railway track for walking track, divided into manual and electric two. Operation manual for light and smaller, electric apply operation machine for heavy or larger moving range. Manned operation machine is provided with a manned platform, move along the transverse arm. The hand control box, the control box (welding control box) constitute nearly control and remote control mode, the operation is flexible and convenient, and reserved the linkage interface in the electrical box, with the company or other manufacturers at home and abroad welding machine, roller frame, positioner, a circular rotary table to realize the synchronous linkage. Automatic welding seam of profile ring New welding equipment profile circular seam welder is oval saddle-shaped seam weld my company and the formation of the welding process of a vertical cross tube and tube plate tilt angle and the development, suitable for car storage tank of the cylinder body and the nut, automobile oil box, oil cylinder and a water heater water faucet, water heater heating pipe and the fixed mounting plate, hydraulic oil, air conditioning compressor nut and other parts of the welding. Welding machine by the pressurized positioning mechanism, bed, profiling mechanism, a welding torch adjusting mechanism, control system etc.. Can adapt to the saddle type joints of different sizes or welding tube sheet joint. Welding power can be gas metal arc welding power supply or TIG welding power source. Vertical lathe adopts a welding structure, wire feeding machine arranged in columns, mounted gun turn head plate is arranged upright front end. Main features: The torch rotary machine head adopts DC gear motor drive, the rotation speed to realize stepless speed regulation, welding lap through digital preset. Numerical control mechanism for single or multi-axis NC, the driven by stepping motor or AC servo motor, the welding torch do girth welding numerical control mechanism to drive the welding torch do do copying motion. Welding fixture to ensure the axial and radial positioning, positioning clamp and replace the centring by adjusting welding, can achieve different workpiece automatic welding nut. Head: head swinging device can realize the swing, increase the weld width, the oscillation frequency, oscillation amplitude stepless adjustable; The torch pneumatic lifting mechanism adopts the cylinder drive, to ensure the repeatability. Welding torch three-dimensional adjustment mechanism for fine-tuning of initial welding position. The main control cabinet adopts motion controller programmable control, the main control box are independent components, all action adjustment and welding operation can be completed. Girth welding heat source introduction of automatic welding machine Automatic girth welding machine forms, it should be according to the different work piece shape and size, material, thickness and welding requirements of different welding power source. (1) submerged arc welding Submerged arc welding is a continuous wire feeding wire as an electrode and filler metal. Covered with a layer of granular flux in the region when welding, arc burning in the flux layer, the wire end and the local fusion, the formation of weld. Under the action of the arc heat flux, a part of melting slag and metallurgical reaction in the liquid metal, slag floating on the surface of the molten pool, on the one hand can protect the weld metal, to prevent air pollution, on the other hand can make the weld metal slow cooling. (2) gas tungsten arc welding This is a non - gas metal arc welding, tungsten electrode and the workpiece is the use of electric arc between the metal melting and the formation of the weld, tungsten welding process does not melt, only play the role of the electrode. By the welding torch nozzle out of argon and helium as protective gas, in addition to require the addition of filler metal (Division I production of wire feeding machine professional). Tungsten as well to control the heat input, so it is an excellent method of continuous welding sheet metal and backing welding, welding current with pulse form, so often used for welding of pipeline bottom, so as to achieve the purpose of one-side welding with back formation, this method can be used for welding almost, all metal, especially for in the aluminum magnesium can form refractory oxides and welding of titanium and zirconium metal like the lively, the welding method of welding quality is high, but compared with other electric arc welding, the welding speed is slow. (3) plasma arc welding Plasma arc welding is a kind of no gas metal arc welding, it is to use compressed arc between the electrode and the workpiece to welding, the electrode is usually tungsten. The plasma gas plasma arc available argon, nitrogen, helium or mixture of both. At the same time also by inert gas protection welding tail nozzle, can choose whether the filler metal (wire). Plasma arc welding, arc straight, high energy density, and thus arc penetration ability. Plasma welding can produce the keyhole effect, so for most metals within a certain range of thickness not open groove welding, and can guarantee the penetration and weld uniform. Therefore, plasma arc welding of high production efficiency, good welding quality, but more complex plasma arc welding equipment, welding process and parameter control requirements higher (our own core expertise in this area), for steel sheet 1mm welding, using microbeam plasma welding is easy. (4) gas metal-arc welding This welding method is the use of electric arc burning between the continuous feeding wire and workpiece as heat source, the gas welding torch nozzle to arc welding. Gas gas metal arc normally used with argon, helium, CO2, mixed gas of oxygen or the gas. In argon and helium as shielding gas called MIG welding, active gas (CO2, oxygen) or reactive gas and inert gas mixture for the protection of gas called MAG welding The main advantages of gas metal arc welding are welding to position, also have higher welding speed, higher deposition rate. (5) flux-cored wire welding Cored wire arc welding is the use of electric arc burning between the continuous feeding wire and workpiece as heat source for welding, can be considered as a kind of gas metal arc welding, so the use of the wire is a core part of the flux-cored wire, wire has a different part of the powder, welding and gas shielded, medicinal powder heat decomposition or melting, gasification slagging protection, playing pool, alloying and arc stability. (6) resistance welding Is a kind of welding method, the resistance of the heat energy, including the slag resistance of heat energy electroslag welding and solid resistance heat energy resistance welding, solid resistance heat energy resistance welding, seam welding, main positioning welding, projection welding and butt welding etc.. Resistance welding is a general method for workpiece at certain electrode under pressure and contact between the workpiece surface melting two resistance thermal current generated by the workpiece will realize connection. Usually use a larger current, in order to prevent the contact surface arc and to forging the weld metal, the welding process is always to put pressure. (7) in addition to high speed welding, electron beam welding, laser welding, laser-arc hybrid welding, brazing, welding, gas welding, explosive welding, friction welding, ultrasonic welding, diffusion welding etc.. s1 v6 Y; v* S 中文原文 環(huán)縫自動(dòng)焊機(jī) 環(huán)縫自動(dòng)焊機(jī)是一種能完成各種圓形、環(huán)形焊縫焊接的通用自動(dòng)焊接設(shè)備。可用于碳鋼、低合金鋼、不銹鋼、鋁及其合金等材料的優(yōu)質(zhì)焊接，并可選擇氬弧焊（填絲或不填絲）、熔化極氣體保護(hù)焊,等離子焊等焊接電源組成一套環(huán)縫自動(dòng)焊接系統(tǒng)?？蓮V泛地應(yīng)用于液壓油缸、汽車方向架、傳動(dòng)軸、貯氣筒、化工及醫(yī)療容器、液化氣罐、消防器材、礦山及生產(chǎn)線用滾筒及儲(chǔ)液筒等產(chǎn)品的焊接。 特點(diǎn) 下面將種焊機(jī)適用于哪種焊件，主要構(gòu)造特點(diǎn)說明如下 ⒈a立式環(huán)縫自動(dòng)焊機(jī)的表示方法:HF(L)其意為環(huán)縫(立),下面舉一焊接環(huán)直徑為200mm的型號(hào)技術(shù)參數(shù)如下 控制電源：?jiǎn)蜗?20V,50HZ 結(jié)構(gòu)形式：?jiǎn)瘟⒅蓛A式 傾斜調(diào)節(jié)方式：無級(jí)，蝸輪蝸桿調(diào)節(jié) 傾斜角度范圍:0-±90度 可焊工件直徑（mm):0~200 主軸轉(zhuǎn)速:0~7rmp或0.5~14rmp 環(huán)縫焊接范圍：0~1080度 焊槍氣動(dòng)行程:100 焊槍手動(dòng)微調(diào)距離：x,y,z向60mm 集電環(huán)最大電流300A 立式環(huán)縫自動(dòng)焊機(jī)是一種小巧、價(jià)廉物美、操作簡(jiǎn)單方便，能完成各種小型的圓形、環(huán)形焊縫焊接的通用自動(dòng)焊接設(shè)備。其最大特點(diǎn)就是適用于一些小型工件的環(huán)縫焊接,而且工件不宜過，長(zhǎng)如手指長(zhǎng)短的工件較適合焊接。 主控制器采用運(yùn)動(dòng)控制器可編程控制器為核心控制單元，根據(jù)用戶要求，可通過修改控制軟件的程序及參數(shù)來調(diào)節(jié)設(shè)備的功能，實(shí)現(xiàn)圓形、半圓形、分段多段圓弧、環(huán)形焊縫的焊接，使整個(gè)設(shè)備具有很強(qiáng)的智能性和柔性，是一個(gè)具有較高檔次，較高性價(jià)比和可靠性的控制器。該控制器具有手動(dòng)調(diào)節(jié)和自動(dòng)焊接控制功能；回轉(zhuǎn)機(jī)構(gòu)由直流伺服電機(jī)驅(qū)動(dòng)，無級(jí)調(diào)節(jié)焊接速度，焊接速度由控制面板上的數(shù)顯顯示；采用獨(dú)立的調(diào)速電路，焊縫的搭接量可預(yù)先數(shù)碼設(shè)定，焊后焊槍高速?gòu)?fù)位；該控制器可根據(jù)焊接工藝要求采用多種控制輸出信號(hào)選擇和輸出接口，具有抗干擾強(qiáng)、可靠性高、調(diào)速穩(wěn)定、操作方便、自動(dòng)化程度高等特點(diǎn)，可廣泛地應(yīng)用環(huán)形焊縫工件的焊接控制 b臥式環(huán)縫自動(dòng)焊機(jī) 臥式環(huán)縫自動(dòng)焊機(jī)與立式環(huán)縫自動(dòng)焊機(jī)相比，其對(duì)焊件的長(zhǎng)度沒有過多的限制.三、四米的長(zhǎng)管都可輕松焊接。該設(shè)備可廣泛地應(yīng)用于液壓油缸、汽車方向架、傳動(dòng)軸、貯氣筒、化工及醫(yī)療容器、液化氣罐、消防器材、礦山及生產(chǎn)線用滾筒及儲(chǔ)液筒等產(chǎn)品的焊接。 性能特點(diǎn): 床身采用臥式結(jié)構(gòu)，由焊接結(jié)構(gòu)件經(jīng)退火后精加工而成，保證床身導(dǎo)軌不變形； 回轉(zhuǎn)機(jī)頭采用直流電機(jī)或交流變頻電機(jī)驅(qū)動(dòng)，速度穩(wěn)定可靠； 主軸端部安裝有焊接夾具或三爪卡盤，用于裝夾定位工件； 尾座可采用氣動(dòng)或手動(dòng)頂緊方式，端部可根據(jù)工件形式的不同選用不同的焊裝夾具或活動(dòng)頂尖； 尾座可在床身導(dǎo)軌上滑動(dòng)，可調(diào)整機(jī)頭尾座的距離以適應(yīng)不同長(zhǎng)度的工件； 焊槍機(jī)構(gòu)可根據(jù)工件焊接位置的不同，沿導(dǎo)軌方向移動(dòng)到相應(yīng)位置。 ⒉ 焊接變位機(jī) （1）HB系列焊接變位機(jī)是通過傾斜和回轉(zhuǎn)動(dòng)作將工件置于便于焊接位置