SHSG-050-98 石油化工大型建設項目總體設計內容規(guī)定(英文).doc

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The Chinese version of standards has precedence to their English translations which are only for internal reference. 本英文版為內部資料，僅供參考，以中文版為準。 China Petrochemical Corporation 中國石油化工總公司 SHSG-050-98 Provision for Overall Design of a Large-scale Construction Project in Petrochemical Industry 石油化工大型建設項目總體設計內容規(guī)定 1998-05-18 issure 1998-07-01 enforcement Issued by China Petrochemical Corporation China Petrochemical Corporation Provisions for Overall Design of Large-scaled Construction Projects in Petrochemical Industry SHSG-050-98 Issued by China Petrochemical Corporation on May 18, 1998 and Implemented on July 1, 1998 China Petrochemical Corporation Provisions for Overall Design of Large-scaled Construction Projects in Petrochemical Industry SHSG-050-98 Prepared by: Beijing Petrochemical Engineering Company under China Petrochemical Corporation Beijing Design Institute under China Petrochemical Corporation Participated by: Shanghai Jinshan Petrochemical Engineering Company under China Petrochemical Corporation Approved by: China Petrochemical Corporation Date for Implementation: July 1, 1998 Document of China Petrochemical Corporation Zhongshihua [1998] Jianzi No. 194 Notice on Issuance of “Provisions for Overall Design of Large-scaled Construction Projects in Petrochemical Industry” Each subordinate company, general plant, plant, institute: It is now approved to issue the “Provisions for Overall Design of Large-scaled Construction Projects in Petrochemical Industry”, which will be implemented starting from July 1, 1998. It is concurrently put an end to the previous document--the “Provisions for Overall Design of Large-scaled Construction Projects Prepared by China Petrochemical Corporation (tentative)” (Zhongshihua [1991] Jianzi No. 194). This provision is under the management of the Engineering and Construction Department of our Corporation. For any problems and comments from each organization during implementation, please feed back to the Engineering and Construction Department of our Corporation in time. China Petrochemical Corporation May 18, 1998 Content 1．. General Provisions 7 2. General Description 9 2.1 General 9 2.2 Site and conditions for building up a plant 11 2.3 Construction scale and product scheme 11 2.4 General process flow in the whole plant 12 2.5 Supply of raw materials, fuel and auxiliary materials 13 2.6 Subject table, design division 13 2.7 Management system of the whole plant and total staff establishment 14 2.8 Status of depending on society and enterprise 14 2.9 Major modifications on feasibility study report 15 2.10 Main technical and economical indexes 15 2.11 Existing problems and suggestions 15 3. Production plant (describe them separately by plant) 16 3.1 General 16 3.2 Specification of products, by-products, raw materials, catalysts, chemical products, utility supplies 16 3.3 Consumption (or yield) quota and consumption (or yield) quantity 17 3.4 Condition of battery limit 17 3.5 Automatic control 18 3.6 Equipment 18 3.7 Packaging and end product warehouse 19 3.8 Architecture and structure 20 3.9 Environmental protection 20 3.10 Labor safety and health 20 3.11 Others 20 3.12 Plant technical and economic index 21 4. Layout transportation 22 4.1 General plane layout in the zone of plant 22 4.2 Vertical arrangement of plant zone 24 4.3 Plant transportation 24 4.4 Main technical and economic index of general layout 25 5. Utility supplies and accessories 26 5.1 Water supply and drainage 26 5.2 Heating 28 5.3 Heating, ventilation and air conditioning 30 5.4 Process and outdoor heating pipe 30 5.5 Power supply and distribution 31 5.6 Telecommunication 33 5.7 Automatic control for utility and accessories 34 5.8 Air separation station 34 5.9 Air compression station 36 5.10 Refrigerating station 37 5.11 Central laboratory 38 5.12 Heat exchange station 39 5.13 Flare System 39 5.14 Enterprise management system 40 5.15 Waste water treatment plant 41 5.16 Waste slag yard 42 5.17 Maintenance 43 5.18 Buildings and structures 44 6. Storage and Transport System 46 6.1 General 46 6.2 Plant-wide warehouse 46 6.3 Tank Farm 47 7. Environmental Protection 49 8. Labor Safety and Health 51 9. Fire Fighting 52 9.1 General 52 9.2 Composition of main units of the whole plant and fire hazard classification 52 9.3 General lay-out and roads for fire fighting 52 9.4 Plant-wide fire fighting facilities 52 9.5 Fire fighting design of production units 53 9.6 Design of fire fighting for auxiliary production facilities 54 9.7 Fire fighting management system and main management measures 54 10. Administration and Living Facilities 55 11. Preliminary Schedule of Project Construction Progress 56 12. Preliminary Budgetary Estimate for Project 56 13. Supplementary Provisions 56 Appendix A -- Table of Relations between Overall Design Institute and Unit Design Institute for Conditions in Overall Design Phase 1. General Provisions 1.0.1 This Provision is established especially to control the engineering and design scope of large-scale construction projects in petrochemical industry, determine the design criteria, design principle and specification, optimize the general layout and the design scheme for utility supplies, realize the control targets in general process flow, general layout, total staff establishment, overall schedule and total investment of the construction project, increase the investment efficiency, coordinate and unify the contents and depth of document for overall design. 1.0.2 This provision is applicable for many design institutes who will participate in newly-built large construction projects in petrochemical industry. For the construction project in which many production plants and auxiliary facilities need to be renovated and expanded or the project for which the owner requests to make an overall design, this provision shall be referred to during the implementation. 1.0.3 The overall design document shall be prepared according to the approved feasibility study report. When imported technologies are adopted in the construction project, the overall design document shall be finished within 3 months after the process production technology principle is finalized and the contract is signed. If there is any major deviations between the overall design document and the approved feasibility study report, the reasons and bases for changes shall be explained. 1.0.4 The following principles shall be adopted in the overall design: 1．Carry out the guiding ideology of low investment, high output and best actual economic result, and increase the level of localization based on the principle of being “active, stable and sound, reliable, and practical and realistic”; 2．Carry out the reform on plant design mode, and promote the integration of plants and outdoor location of plants; the location of auxiliary facilities shall be reasonable in economy, favorable for production, and easy in management；it is strongly recommended to make the utility supplies to be socialized. Promote the “clean production”, and pay attention to the environmental protection, increase the economic result and social result of the investment, ensure that the major index in the plant design are advanced and reasonable so as to make the plant design close to the level of similar international plants. 1.0.5 The depth of overall design document shall reach to the extent that the design scope is explicit and all the individual items to be constructed are taken into consideration, and the overall design document can be used as the basis of fundamental design (preliminary design) for each individual item of the project after it has been reviewed and approved. The following contents must be fulfilled in the overall design: One decision: decide the subjects of design and design division. Two balances: material balance in the whole plant; fuel and energy balance in the whole plant. Three unifies: unify the design guiding ideology; unify the technical standard; unify the design bases (such as meteorological conditions, design data for utility supplies, size for raw material and auxiliary materials etc.). Four coordinations: coordinate the contents and depth of design and regulation relating to engineering; coordinate the design scheme for environmental protection, labor safety and health, and fire fighting; coordinate the design scope for utility supplies; coordinate the living facilities. Five finalizations: finalize the general process flow diagram; finalize the general plane layout; finalize the total staff establishment; finalize the overall schedule; finalize the total investment estimation. 1.0.6 The Provision can not indicate all the major items of large-scaled construction projects in petrochemical industry, the items already indicated may not be included in each project. The design institute may make addition and reduction depending on the particular condition of the project. 1.0.7 The Provision can not be used as the basis for internal discipline work division of design organization, nor be used as the basis for making up the volumes and chapter and section in each volume of the design document. It can be determined according to the particular conditions, but the complete design has to be reach to and meet with the depth of this provision. 2. General Description 2.1 General 2.1.1 General for construction project The following main contents shall be included: 1. Project name and construction location 2. Content of project. It describes the description of production plant and construction scale in the construction project and briefly describes the complete utility supplies and auxiliary facilities. 3. The system of construction project. It describes the operation management and financial resources etc. 2.1.2 Design basis Indicate the document of relevant design basis (including the description, number and date of the document. It is better to use the important one as the appendix to the overall design): 1. The feasibility study report and its approval document. 2. The environmental impact report that has been approved. 3. Decision on major issues of overall design made by the competent department and owner (such as important minutes of meeting, approval documents). 4. Planning information of the district in which the construction project is located. 5. Intent agreement for off-plant project. 6. The relevant agreement signed with the relevant department for the project which is dependent on society and existing enterprise. 7. The import contract and minutes of meeting signed with foreign companies for each import project (plant) etc. 8. Relevant documents such as financial resources, mode of loan and agreement etc. 9. Design contract. 10. Other important documents. 2.1.3 Design principle and relevant regulations In accordance with the relevant national guidelines and policies and combined with specific conditions of the construction project, describe some major principles on design which should be adhered to in this project, and focus shall be put on the following points: 1. Principle on integration of production plant, outdoor location. 2. Principle on socialization of utility supplies. 3. Principle on selection of process technological principle, determination of engineering technology standard, extent of importing foreign technology and localization (separate description by process plant) etc. 4. Principle on automation level of production plant, utility supplies and auxiliary equipment and selection of instrument and control system, regulations on design of power supply and gas supply for instrumentation etc. 5. Principle on design of size, standard, layout and other data for utility supplies, auxiliary facilities and non-production facilities etc. 6. Principle on setting up mechanical repair, electrical repair and instrument repair. 7. Countermeasures in prevention and cure of contamination. 8. Principle on design of administration and living facilities. 9. Principle on design of safety (including fire fighting) facilities. 10. Unified regulations on design of storage and transportation. 11. Regulation on selection of engineering and design standard. 12. Principle on work division in the area for battery limit of plant design and overall design. 2.2 Site and conditions for building up a plant 2.2.1 General conditions for the site Describe the following contents and geographic location drawing and region location drawing are attached with: 1. Geographic location and regional location of plant, and general conditions of the region. 2. Local natural conditions, including engineering geology, hydrogeology, meteorological conditions and earthquake intensity etc. 3. Local traffic and transportation status. 4. Location of production zone, living quarter, and construction zone. 5. Land occupied by the whole plant and status of removal of existing village (or residential area). 6. District planning. Briefly describe the current situation and development plan of the district and city, coordination and support conditions in the district and living welfare facilities. Note: When the general description and the general layout are not shipped in the same batch, it is better to attach the general plane layout to this section. 2.2.2 Conditions for building up a plant Describe the status of fundamental facilities and development plan such as water supply, power supply, steam supply and telecommunication etc. that are available for the project, and raw materials, fuel supply, construction conditions etc. 2.3 Construction scale and product scheme 2.3.1 Construction scale Briefly describe the description, size, annual production hours, process technology route and technology source of production plant, utility supplies and auxiliary facilities (respectively list the country and company name of patent holder and engineering contractor, including the scope of introduced technology and degree of localization). The summary of process technological principle and technology source (table 2.3.1) shall be attached in the description of construction scale. Table 2.3.1 Summary of Process Technology Principle and Technology Source No. Description & size of plant Annual production hours Process technological principle Technology source remarks 2.3.2 Product scheme. Briefly describe according to plant the description, output, commodity quantity of product, main by-products and intermediate products. If there are several product schemes, they should be indicated separately. The summary of product schemes (table 2.3.2) is attached herewith. Table 2.3.2 Summary of Product Schemes No. Description of product (by-product) Output (t/a) Commodity quantity (t/a) Remarks — X X plant 1 X X 2 X X 2.4 General process flow in the whole plant 2.4.1 Description of the general process flow in the whole plant. 2.4.2 Brief description of the material balance between plants in the whole plant (attached with the material balance drawing of the whole plant). 2.4.3 Brief description of the material balance of the whole plant (attached with the material balance drawing of the whole plant). 2.5 Supply of raw materials, fuel and auxiliary materials 2.5.1 Raw materials and fuel Describe according to plant the annual consumption of raw materials, fuel and auxiliary materials, consumption for operation, sources, and method of transportation to the plant. The main raw materials, fuel and auxiliary materials consumption table (table 2.5.1) is attached herewith. Table 2.5.1 Raw Materials, Fuel and Auxiliary Materials Consumption Table No. Description Main size Annual consumption (t) Consumption for operation (t) Source Method of transportation to plant 2.5.2 Auxiliary materials like catalyst, adsorbent, desiccant etc. Describe by plant the description, main size, annual consumption, single filling quantity and source of auxiliary materials like main catalysts, adsorbents, desiccatives etc. The consumption table of auxiliary materials like main catalysts, adsorbents, desiccatives etc. is attached herewith (table 2.5.2). Table 2.5.2 Consumption Table of Auxiliary Materials like Main Catalysts, Adsorbents, Desiccant etc. No. Description Main size Annual consumption (t) Single filling quantity (m3) source Remarks 2.6 Subject table, design division 2.6.1 Subjects in the whole plant and design division Indicate the projects inside and outside the plant battery limit in the scope of investment of this project. The projects which are dependent on the society or enterprise, but need to be reconstructed and expanded should also be included. The table for subjects in the whole plant and design division (table 2.6.1) is attached herewith. Table 2.6.1 Table of Subjects in the Whole Plant and Design Division No. Description of project Design organization Remarks 2.7 Management system of the whole plant and total staff establishment 2.7.1 Main principle on plant management system and setting up of staff 2.7.2 Plant organization 2.7.3 The working shifts and annual operation days for various production and auxiliary production posts. 2.7.4 The total staff establishment of the whole plant, including the staff for administration and production posts. The table of total staff establishment of the whole plant is attached herewith（table 2.7.4）. Table 2.7.4 Table of Total Staff Establishment of the Whole Plant No. Name of department or plant Working shift Staff establishment (person) Remarks 2.8 Status of depending on society and enterprise Describe the contents of depending on society and enterprise. If there is any project of dependence that needs reconstruction and expansion, the current status of the project should be explained. 2.9 Major modifications on feasibility study report 2.9.1 Describe the contents of the modifications, including: 1. Modification of subjects of design. 2. The process technology, technology source, engineering and design, imported equipment of the main plant should be compared with the relevant portion in the feasibility study report. 3. Describe the scheme of utility supplies and associated installation, changes in size. 4. Other modifications. 2.10 Main technical and economical indexes 2.10.1 Indicate the summary of main technical and economical indexes (table 2.10.1). Table 2.10.1 Summary of Main Technical and Economical Indexes No. Name of project (index) Unit Quan. Remarks 1 Main products and by-products Including export: 2 Main raw materials and auxiliary materials 3 Fuel 4 Consumption of power and utility supplies (indicate separately consumption of fresh water, electricity, steam, circulating cooling water, demineralized water, instrument air, plant air, nitrogen etc.) If there are any different grades, indicate them separately based on the different grades 5 Area covered by the whole project (indicate separately the area covered by plant, area covered by outside project, area covered by living quarter), area of rented land etc. 6 Transportation volume (incoming/outgoing) 7 Sewage volume flowing into sewage treatment plant and sewage discharge volume after treated. 8 Total staff establishment 9 Total i