靠背固定板的級(jí)進(jìn)模具設(shè)計(jì)-沖壓模含9張CAD圖

靠背固定板的級(jí)進(jìn)模具設(shè)計(jì)-沖壓模含9張CAD圖,靠背,固定,模具設(shè)計(jì),沖壓,cad 靠背固定板級(jí)進(jìn)模設(shè)計(jì)摘 要：本設(shè)計(jì)題目為靠背固定板級(jí)進(jìn)模設(shè)計(jì)，體現(xiàn)了沖孔彎曲類零件的設(shè)計(jì)要求、內(nèi)容及方向，有一定的設(shè)計(jì)意義。通過對該零件模具的設(shè)計(jì)，進(jìn)一步加強(qiáng)了設(shè)計(jì)者級(jí)進(jìn)模設(shè)計(jì)的基礎(chǔ)知識(shí)，為設(shè)計(jì)更復(fù)雜的級(jí)進(jìn)模具做好了鋪墊和吸取了更深刻的經(jīng)驗(yàn)。本設(shè)計(jì)運(yùn)用沖裁彎曲成型工藝及模具設(shè)計(jì)的基礎(chǔ)只是，首先分析了制件的成本及性能要求，為選取工藝方案適合的模具類型做好了準(zhǔn)備；然后分析了制件的形狀大小，便于選取模具；最后分析了制件的特征，確定模具的設(shè)計(jì)參數(shù)、設(shè)計(jì)要點(diǎn)及模架的選取。 本制件是靠背固定板零件級(jí)進(jìn)模設(shè)計(jì)，將落料和沖孔、彎曲等設(shè)計(jì)在一副模具中，模具操作簡便，生產(chǎn)效率高，性能可靠。本設(shè)計(jì)通過零件的工藝性綜合分析，包括零件的經(jīng)濟(jì)性綜合分析，沖壓工藝性分析，沖壓工藝方案的分析和確定，從方案一、方案二、方案三、方案四、方案五中進(jìn)行了方案性能的比較，最終確定了方案。然后進(jìn)行工藝計(jì)算，其中包括坯料尺寸計(jì)算，排樣和裁板方案，采用的裁法，步距精確度的確定，沖壓力的計(jì)算 ，落料的工序、沖孔的工序、彎曲的工序，以及的模具結(jié)構(gòu)形式的選擇，卸料裝置、定位裝置、模具及凸模和凹模的刃口尺寸的確定和校核。最后還有模具整體設(shè)計(jì)，模具工作零件設(shè)計(jì)，等等一系列的設(shè)計(jì)，本設(shè)計(jì)中都一一進(jìn)行了闡述。才有了這么一套完整的設(shè)計(jì)。闡述了級(jí)進(jìn)模的結(jié)構(gòu)設(shè)計(jì)工程及其工作過程，通過系統(tǒng)的工藝分析，采用沖孔、落料等工序進(jìn)行加工。通過計(jì)算工藝力以確定模具壓力中心，并選擇壓力機(jī)的型號(hào)。落料凹模通過凹模固定板與下模座連接來固定。模具采用下出料方式和卸料裝置。本模具結(jié)構(gòu)一般，性能可靠，工作平穩(wěn)，提高了生產(chǎn)效率，降低勞動(dòng)強(qiáng)度和生產(chǎn)成本。彎曲類模具又是冷沖模的一種，是指通過一定工序?qū)⑴髁蠜_裁成形的模具。按照沖壓的工藝性質(zhì)分類，彎曲模具是使材料發(fā)生塑性變形的沖裁模具。本課題內(nèi)容也包括對該零件進(jìn)行沖壓工藝分析和有關(guān)工藝計(jì)算，確定合理的沖壓工藝方案，設(shè)計(jì)沖壓工序的兩套模具，正確的選用標(biāo)準(zhǔn)零件和其它的零件，對沖壓結(jié)構(gòu)進(jìn)行了工藝分析已選取壓力機(jī)。繪制模具二維裝配圖和零件圖。通過對級(jí)進(jìn)模模具設(shè)計(jì)，以鞏固和深化所學(xué)知識(shí)。|搜彎曲沖裁多工位級(jí)進(jìn)模，根據(jù)設(shè)計(jì)零件的尺寸、材料、批量生產(chǎn)等要求，首先分析零件的工藝性，確定沖裁工藝方案及模具結(jié)構(gòu)方案，然后通過工藝設(shè)計(jì)技術(shù)，確定排樣，計(jì)算沖壓力和壓力中心，初選壓力機(jī)，計(jì)算凸、凹模尺寸和公差，最后設(shè)計(jì)選用零、部件，對壓力機(jī)進(jìn)行校核，繪制模具總裝草圖以及三維實(shí)體圖，以及對模具主要零件的加工工藝規(guī)程。其中在結(jié)構(gòu)設(shè)計(jì)中，主要對凸模、凹模、定位零件、卸料裝置等進(jìn)行了設(shè)計(jì)，對于部分零件選用的標(biāo)準(zhǔn)件，本文就沒深入設(shè)計(jì)，并且在結(jié)構(gòu)設(shè)計(jì)的同時(shí)，對部分零部件進(jìn)行了加工工藝分析，最終才完成本畢業(yè)設(shè)計(jì)。關(guān)鍵詞：級(jí)進(jìn)模，沖壓工藝，模具設(shè)計(jì)，沖孔，落料Design of progressive die for backrest board levelABSTRACT：The topic of this design is the design of progressive die for backrest board level, reflect the contents and requirements, design of punching direction of bending parts, the design of a certain significance. Through the design of the die parts, to further strengthen the basic knowledge of the designers of the progressive die design, which paves the way for a more profound experience and lessons for the design of more complex progressive die.The use of design drawing based blanking bending forming process and die design is, firstly analyzes the requirements of cost and performance parts, ready for the selection of process scheme for the types of mold; then analyzed the shape and size of parts, easy selection of die; finally analyses the parts feature selection, design and mold design parameter die of.This part is the design of progressive die for the backrest plate part level, the blanking and punching, bending and other design in a die, the die has the advantages of simple operation, high production efficiency, reliable performance. This design through process integrated parts of the economy, including the comprehensive analysis of parts, stamping process analysis, analysis and determine the stamping process scheme, compared schemes from scheme, scheme two, scheme three, scheme four, the fifth scheme, finally determined the scheme. Then the process calculation, including calculation of blank size, layout and the conference board, cutting method, steps to determine the distance accuracy, blanking force calculation, falling process, punching material process, bending process, and the mould structure form selection, determine and check discharge device, positioning device, die and punch and die cutting edge size. Finally, mold design, mold design of the working parts, and so on a series of design, the design of all one one are described. Only with such a complete set of design.Thepassageexpoundsonthestructuredesigningprojectandwork processoftheprogressivedie,andusessomeworkingprocedures,suchaspunching,flanging,blankingandsoon,toprocessthroughthetechnologicanalysisofthesystem.Throughcalculatingtheprocesstodeterminethecenterofthediespressure,andselectthemodelofthepresses.Blankingdieisfixedbyconnectingthedieholderwiththedieset.Thedieadoptsthewayoflowerejectionandelasticitydischargedevices.Itsstructureisrelativelysimple,theperformanceisreliableandtheworkissteady.Ithasimprovedtheproducingefficiencyandreducedtheintensityoflaborandcostofproduction.Bendingdieis a kind ofcold stamping die,is refers to throughcertainprocedurewilldie blankpunchingforming.Classificationaccording to the processproperties ofstamping,bending dieismakes the materialblankingdie plasticdeformation.This thesisalso includes thestamping process analysis andprocesscalculation of theparts,determining thereasonable stamping process scheme,designtwo sets of mould pressing procedure,the correct selection of standard partsand otherparts,the structure of the stamping processanalysis ofthe selectedpressuremachine.Drawingdie assembly drawing and 2D.Theprogressive diedesign,in order to consolidateand deepenthe knowledge.Thispaperdesignsabentandpunchedmulti-positionprogressivedie.Accordingtothemeasurement,materialandrequirementsofbatchproductionoftheindispensablecomponents,manufacturabilityofthecomponentsiscarefullyanalysedinthefirstplacetodeterminethestructureofthediesandhowtopunchthem.Afterwards,processdesignmethodwasemployedtodecidelayoutandcalculatestampingpressureandpressurecenterwithwhichpressingmachinescanbechosen.Atthesametime,themeasurementsofbothcavityandterracedieandtheir tolerancewerecalculated.Intheend,propercomponentsweredesignedusingPro/E.Inthedesignofdiestructure,thecavityandterracedie,locatingelementanddischargeunitwerespeciallydesigned.Astosomecomponents,standardcomponentswereadopted.Meantime,workingprocesswereanalysedindetails.KEYWORDS:Progressivedie;Stampingprocess;Molddesigning;Punch;Blanking目 錄1 緒論11.1背景11.2模具設(shè)計(jì)的安全要點(diǎn)21.3級(jí)進(jìn)模32 設(shè)計(jì)課題（靠背固定板級(jí)進(jìn)模畢業(yè)設(shè)計(jì)）53 零件的工藝性綜合分析63.1 零件的經(jīng)濟(jì)性綜合分析63.2 沖壓工藝性分析63.3沖壓工藝方案的分析和確定73.4 方案性能比較84 工藝計(jì)算94.1 坯料尺寸計(jì)算94.2排樣和裁板方案94.3彈性元件計(jì)算105 排樣圖116 步距精度的確定127 沖壓力計(jì)算（各工序機(jī)選最大沖壓力）137.1落料工序137.2沖36孔工序137.3 落料沖孔復(fù)合工序137.4彎曲工藝137.5壓力機(jī)初選148 模具結(jié)構(gòu)形式的選擇158.1模具類型158.2卸料裝置158.3定位裝置158.4模架159 沖6孔凸模和凹模刃口尺寸確定1710 凸模的校核2111 凸模長度的確定2212 其他凸模和凹模人口尺寸確定2312.1沖3x33長方孔的凸模和凹模2312.2沖311的切斷凸模和凹模2412.3側(cè)刃和凹模2513 模具工作零件設(shè)計(jì)2713.1凸模1設(shè)計(jì)2713.2凸模2設(shè)計(jì)2713.3凸模3設(shè)計(jì)2713.4側(cè)刃設(shè)計(jì)2713.5成形凸模設(shè)計(jì)2713.6凹模設(shè)計(jì)2213.7上、下墊板的設(shè)計(jì)2813.8擋料板2813.9模柄的選擇2813.10螺栓、銷釘?shù)倪x擇2914 模具整體設(shè)計(jì)30總結(jié)31致謝32參考文獻(xiàn)33VII