汽車(chē)座椅安全性檢查

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1、2020/9/2,1,GB11550 汽車(chē)座椅頭枕性能要求和試驗(yàn)方法GB15083 汽車(chē)座椅系統(tǒng)強(qiáng)度要求及試驗(yàn)方法GB14167 安全帶安裝固定點(diǎn)GB8410 汽車(chē)內(nèi)飾材料的燃燒特性GB11552 汽車(chē)內(nèi)部突出物GB11551 關(guān)于正面碰撞乘員保護(hù)的設(shè)計(jì)規(guī)則GB20071 關(guān)于側(cè)面碰撞乘員保護(hù)的設(shè)計(jì)規(guī)則ECE R14 Safety Belt AnchoragesECE R17 The Seats, Their Anchorages and any Head RestraintsECE R21 Interior FittingsECE R44 Child retrain systemsECE R

2、94 Frontal collisionECE R95 Later collisionHeavy Metal Requirement,必須滿足的法規(guī) Required Regulations,2020/9/2,2,Safety Check,2020/9/2,3,Safety CheckS1,S2,S1 S2:Distance from H point to headrest top surface at headrest full down/up position along torso angle 沿著靠背軀干線，從H點(diǎn)到頭枕最低(最高)位置的上表面的距離.,OK,GB15083-2006

3、/ ECE R17高度750mm以下無(wú)使用位置，頭枕高度不應(yīng)低于 800mm,頭枕處于最低位置 Headrest in lowest position,頭枕處于最高位置 Headrest in highest position,2020/9/2,4,Safety CheckS3,S3:Section through headrest perpendicular to torso line and 65mm downward from headrest top surface 垂直靠背軀干線，從頭枕上表面65mm向下的頭枕截面,GB15083-2006 / ECE R17 170mm for t

4、he width of head restraint,OK,2020/9/2,5,Safety CheckS6,S6:Distance from headrest top surface to headrest frame 從頭枕上表面到頭枕骨架的距離,NA,fmvss 202a 25mm,2020/9/2,6,Safety CheckS5,S7,S7:IIHS requirement on headrest by using HRMD 用頭型測(cè)量設(shè)備（HRMD）對(duì)IIHS要求的校核,NOK,Middle Position,Whiplash score issue, CF11 17mm,Low

5、 Most Position,2020/9/2,7,Safety CheckS8,S8:Requirement of head restraint gaps and clearance to seat back (upper most and lowest position) 頭枕間隙以及頭枕到座椅靠背間隙檢查（頭枕最高和最低位置）,GB15083-2006 FMVSS 202a:頭枕最低位置與靠背間隙不大于25mm或165直徑的球相切點(diǎn)間距不大于60mm,STO change to less than 15mm(CF11 14mm),Headrest Carry over from CF14

6、K,2020/9/2,8,Safety CheckS9,S9:Section through headrest showing the impact angle of 45 degrees from rear side 頭枕截面顯示從后部向頭枕的45度角碰撞,OK,2020/9/2,9,Safety CheckS10,S10:Safety belt anchorage zone (whole travel window) 安全帶系統(tǒng)安裝區(qū)域（所有行程范圍）o,GB14167:值應(yīng)為30 80(非帶扣側(cè)),2020/9/2,10,Safety CheckS10,S10:Safety belt a

7、nchorage zone (whole travel window) 安全帶系統(tǒng)安裝區(qū)域（所有行程范圍）o,GB14167:值應(yīng)為45 80(帶扣側(cè)),2020/9/2,11,Safety CheckS16,S16:SIAB location 側(cè)向安全氣囊位置,Guide line: 1. SAB與座椅表面的尺寸滿足右邊圖示尺寸，設(shè)計(jì)座椅撕裂線時(shí)，氣囊距撕裂線距離應(yīng)為2040mm。 2. SAB與座椅STO面的距離應(yīng)為1015mm,Carry over CF11 Back Frame and Airbag,2020/9/2,12,Safety CheckS17,S17:Clearance o

8、f seat back to B pillar for SIAB deployment 用于側(cè)向安全氣囊展開(kāi)的座椅靠背到車(chē)身B柱距離,Guideline: =60mm,NOK for qoros,2020/9/2,13,Safety CheckS29,S29:Pelvic impact Zone 臀部側(cè)撞保護(hù)區(qū)域,Guideline: No Sharp edge,2020/9/2,14,Safety CheckS30,S30:Clearance for Eurosid II backplate for reduction of side impact forces on dummy ribs

9、Eurosid II 模型靠背與靠背骨架夾角，減少側(cè)撞對(duì)肋骨的傷害,NA,2020/9/2,15,Safety CheckS31,S31:Anti-Submarining Guideline 防下潛區(qū)域檢查（cushion）,NO,2020/9/2,16,Safety CheckS32,S32:Sections through all Interior Protrusion requirement 所有內(nèi)部突出物要求的截面,GB15083-2006: Area 1 R2.5,OK,2020/9/2,17,Safety CheckS32,S32:Sections through all Inte

10、rior Protrusion requirement 所有內(nèi)部突出物要求的截面,GB15083-2006: Area 2 R5.0,OK,2020/9/2,18,Safety CheckS32,S32:Sections through all Interior Protrusion requirement 所有內(nèi)部突出物要求的截面,GB15083-2006: Area 3 R3.2,OK,2020/9/2,19,Safety CheckS34,S34:Horizontal at lumbar apex and 300 mm up. H點(diǎn)以及沿H點(diǎn)往上100mm，腰托頂點(diǎn)以及300mm處 顯示

11、靠背寬度，中間寬度，側(cè)翼角度和側(cè)翼高度,H+0,NOK,To increase Insert Width, it will be more comfortable for fatter people,2020/9/2,46,Comfort CheckC16,H+100,OK,2020/9/2,47,Comfort CheckC16,H+300,NOK,To increase Insert Width, it will be more comfortable for fatter people,2020/9/2,48,Comfort CheckC16,Apex of lumbar,NOK,To

12、increase Insert Width, it will be more comfortable for fatter people,2020/9/2,49,Comfort CheckC17,C17:Distance from the Recliner Pivot point to H point ( X and Z coordinates) 從H點(diǎn)到調(diào)角器轉(zhuǎn)軸的距離（X和Z的尺寸）,2020/9/2,50,Comfort CheckC18,C18:Section through seat belt buckle and manikin along buckle center line a

13、nd perpendicular to XZ plan 沿著安全帶鎖扣支架中心線并垂直于XZ平面的截面表示安全帶鎖扣和假人,2020/9/2,51,Comfort CheckC19,C19:Knee room study 膝部空間分析,2020/9/2,52,Comfort CheckC22,C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅調(diào)節(jié)手柄/手輪/開(kāi)關(guān)與門(mén)內(nèi)飾距離,Guideline: 45,OK,Design Position,2020/9/2,53,Comfort CheckC22,C22:Cl

14、earance of seat adjustment handle/wheel/switch to door trim 座椅調(diào)節(jié)手柄/手輪/開(kāi)關(guān)與門(mén)內(nèi)飾距離,Guideline: 45,OK,Highest Position,2020/9/2,54,Comfort CheckC22,C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅調(diào)節(jié)手柄/手輪/開(kāi)關(guān)與門(mén)內(nèi)飾距離,OK,Guideline: 45,Upper most position,Lower most position,Min distance 33m

15、m,2020/9/2,55,Comfort CheckC22,C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅調(diào)節(jié)手柄/手輪/開(kāi)關(guān)與門(mén)內(nèi)飾距離,Guideline: 45,NO,No Lumber Adjustment Button in STO,2020/9/2,56,Comfort CheckC22,C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅調(diào)節(jié)手柄/手輪/開(kāi)關(guān)與門(mén)內(nèi)飾距離,Guideline: 45,NO,N

16、o Lumber Adjustment Button in STO,2020/9/2,57,Comfort CheckC23,C23:Seat adjustment Reach Comfort Zone 座椅調(diào)節(jié)的舒適操作區(qū)域,OK,MANUAL,2020/9/2,58,Comfort CheckC23,C23:Seat adjustment Reach Comfort Zone 座椅調(diào)節(jié)的舒適操作區(qū)域,OK,POWER,2020/9/2,59,Package,2020/9/2,60,OK,Package CheckP1 P3 P4 P5 P6 P7 P8,P1: H point X,Y,Z

17、coordinates at design position 設(shè)計(jì)位置H點(diǎn)X,Y,Z坐標(biāo);P3: Torso angle (Angle between torso and vertical line) by using 95% manikin 95%假人靠背角度（靠背與垂直線角度）;P4: Hip angle (Angle between Thigh and Torso) by using 95% manikin 95%假人臀部角度（靠背與大腿角度）;P5: Knee angle (Angle between thigh and leg) by using 95% manikin 95%假人膝

18、蓋角度（大腿與小腿角度）;P6: Ankle angle (Horizontal plane through heel pivot to foot plan) by using 95% manikin 95%假人腳跟角度（腳跟平面與水平面角度）;P7: Heel point X,Y,Z coordinates by using 95% manikin 95%假人腳跟點(diǎn)X,Y,Z坐標(biāo);P8: Heel point to H point distance ( X and Z) by using 95% manikin 95%假人腳跟點(diǎn)到H點(diǎn)距離（X和Z）;,2020/9/2,61,H point

19、travel window and X,Y,Z coordinates of all extreme pointsH點(diǎn)行程范圍以及所有極限點(diǎn)坐標(biāo),OK,Package CheckP2,2020/9/2,62,P9: Track angle 滑道角度;P10: Seat mounting point X,Y,Z coordinates 座椅安裝點(diǎn)X,Y,Z坐標(biāo);P12: H point to track upper surface distance perpendicular to track angle 沿垂直滑道角度，H點(diǎn)到滑道上表面的距離,Package CheckP9 P10 P12,2

20、020/9/2,63,Track width from LH to RH左右滑道寬度,OK,Package CheckP11,2020/9/2,64,P23: Complete seat width, height and length 座椅總寬，總高和總長(zhǎng)P13: Seat back and cushion center line alignment and alignment with headrest center line 座椅靠背與座墊的中心線對(duì)齊以及與頭枕中心線對(duì)齊,OK,Package CheckP13 P23,2020/9/2,65,P19: Buckle/Pretension

21、er clearance with console at all seat travel position 安全帶/預(yù)收緊裝置在座椅全行程與中通道的距離,OK,Package CheckP19,2020/9/2,66,P20: Cushion STO clearance with console at all seat travel position 座墊STO在座椅全行程與中通道的距離,Guideline: 10,最前最低位置 3mm,Package CheckP20,2020/9/2,67,P21: Back STO clearance with console at all seat t

22、ravel position 靠背STO在座椅全行程與中通道的距離,Guideline: 10,Package CheckP21,2020/9/2,68,Guideline: 25,P22: Headrest STO clearance with roof at the lowest and highest position within the full back adjustment range 在靠背全行程范圍，頭枕STO在最高和最低位置與頂棚的距離,NOK,Package CheckP22,2020/9/2,69,P25: Seat load through study 座椅進(jìn)入車(chē)門(mén)分

23、析,25mm offset from Seal of door 2mm Min clearance with Driver Seat,Package CheckP25,2020/9/2,70,DFM/DFA Check,2020/9/2,71,DFM/DFA CheckD1,D1: Tool clearance zones for seat to vehicle assembly at OEM assembly plant by using customer specified tool 用客戶(hù)指定的工具對(duì)座椅到車(chē)身的安裝螺栓，螺母和螺釘?shù)陌惭b空間分析,前安裝支腳裝配,OK,Seat move

24、d rearward most,Tool to Cushion and Outer track clearance issue , QOROS ME to check,2020/9/2,72,DFM/DFA CheckD2,D2: Tool clearance zones for seat to vehicle assembly at OEM assembly plant by using customer specified tool 用客戶(hù)指定的工具對(duì)座椅到車(chē)身的安裝螺栓，螺母和螺釘?shù)陌惭b空間分析,OK,后安裝支腳裝配,Seat moved forward most,2020/9/2,73

25、,Kinematics,2020/9/2,74,K1: Center section shown back adjustment range with recliner pivot point and relation to cushion. Also shown cushion adjustment range if cushion is independent lifting中心截面圍繞調(diào)角器軸顯示靠背在調(diào)節(jié)范圍內(nèi)與座墊的關(guān)系. 如果座墊獨(dú)立調(diào)節(jié)，同時(shí)顯示座墊調(diào)節(jié)范圍,TBD,4.8mm interference at design position( cushion & back) 4.

26、4mm interference at back forward 30 2.5mm interference at back rearward 25,Kinematics CheckK1,2020/9/2,75,K2: Upper track overhang to the lower track end at the rearward and forward most positions在滑道極限位置，上滑道與下滑道的懸臂距離,Kinematics CheckK2,2020/9/2,76,K3: Buckle anchorage overhang to lower track end at

27、the rear most position在座椅最后位置，安全帶鎖扣固定點(diǎn)與下滑道端面的懸臂距離,Kinematics CheckK3,2020/9/2,77,K4: Clearance of Lumbar handle with back STO and other car interior (lower and upper most position)腰托手柄與靠背STO和其它車(chē)身內(nèi)飾的間隙（手柄最低和最高位置）,Kinematics CheckK4,GM GUIDELINE,No Lumbar handle, need STO input,2020/9/2,78,K6: Clearan

28、ce of Recliner handle with cushion STO and other car interior (lower and upper most position)調(diào)角器手柄與座墊STO和車(chē)身其它內(nèi)飾的間隙（手柄最低和最高位置）,GM GUIDELINE,Kinematics CheckK6,OK,2020/9/2,79,K7: Clearance of height adjustment handle with cushion STO and other car interior (lower and upper most position)座墊調(diào)高手柄與座墊STO和其

29、它車(chē)身內(nèi)飾的間隙（手柄最低和最高位置）,GM GUIDELINE,Kinematics CheckK7,OK,2020/9/2,80,K15: Cushion side shield to track relation within whole track travel and cushion adjustment range (cushion height adjustment at every extreme position)座墊旁側(cè)板在滑道全行程中與滑道關(guān)系（座墊調(diào)節(jié)在每一個(gè)極限位置）,NOK,Kinematics CheckK15,Power track (most rear low

30、 position),Section cut at Button,Finger trap issue,2020/9/2,81,K16: Cushion side shield to wrap around back panel relation within whole back adjustment range包覆式椅背板在全行程中與座墊旁側(cè)板關(guān)系,Kinematics CheckK16,Interior Interface,I1,Sections through track, mounting foot, foot cover, floor and carpet沿滑道，安裝腳，腳罩蓋，地板

31、和地毯的截面,FRONT FLOOR,I6,Side views of Seat Belts showing belt routing顯示安全帶走向的視圖,N/A,I8,Smallest distance of manikin head to vehicle environment in every direction at design position假人在設(shè)計(jì)位置的頭部與內(nèi)飾在各個(gè)方向的最小距離,Headliner with Sunroof,Headliner without Sunroof,Seat Internal Interface and Craftsmanship Check,SC1,LH Seat cushion to RH Seat cushion smallest distance laterally,SC2,LH Seat back to RH Seat back smallest distance laterally,2020/9/2,89,Thank You!,