FANUC刀庫換刀——詳解.
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1、加工中心機床圓盤式刀庫發(fā)那科系統(tǒng)PMC勺編程技術安慶長谷川數(shù)控機床有限公司雷曉鵬北京發(fā)那科機電有限公司胡年自動換刀機構(ATC是數(shù)控機床易發(fā)生故障的地方。本文介紹PMC的編程思路和方法,供大家討論。此程序自2004年始已在數(shù)百臺加工中心運用。一、基本規(guī)則1刀具在D0000到D0032登錄。D0000登錄主軸刀具號,D0001至UD0032登錄刀套內(nèi)刀具號,在此假定刀庫容量為32把刀。2、執(zhí)行T碼時,刀庫中T碼刀具旋轉到換刀口位置,在刀庫旋轉過程中,程序自動加工運行不中斷,稱之為預選刀。3、M6執(zhí)行換刀過程,執(zhí)行前,Z軸必須回第一參考點,即G91G28Z0或M19G91G28Z0。4、允許的大徑
2、刀(如面銑刀)直徑不容許超過普通刀具(以下簡稱:小徑刀)最大直徑的二倍,否則大徑刀之間隨機交換會撞刀。刀具重量不能超過刀庫容許重量。大徑刀刀具號設定規(guī)則:大徑刀的相臨兩側刀套內(nèi)必須為空,空刀套的刀具號自動設定為99(也可設定其他數(shù)字,PMC識別為空刀)。D100內(nèi)設定大徑刀個數(shù),小徑刀刀具號必須大于大徑刀個數(shù)乘2加1。初始設定主軸刀具號D0000必須是小徑刀刀具號。5、大徑刀具交換規(guī)則:小徑刀可放進大徑刀刀套內(nèi),大徑刀不可放進小徑刀刀套內(nèi)。主軸小徑刀與刀庫小徑刀交換,一次性換刀;主軸大徑刀與刀庫大徑刀交換,一次性換刀;主軸小徑刀與刀庫大徑刀交換,一次性換刀,小徑刀放進大徑刀刀杯套內(nèi);主軸大徑刀
3、與刀庫小徑刀交換,第一次將原大徑刀刀套內(nèi)的小徑刀換到主軸上,第二次再進行小徑刀之間的交換。以上交換規(guī)則PMC自動識別換刀。6、在刀庫運行中發(fā)生停電等故障,具備中斷點記憶和用按鍵操作恢復功能。有完善的電機保護和報警操作提示。7、以上自動刀具交換(ATC動作本文介紹的都用PMC完成,讀者也可用宏程序和PMC結合編程實現(xiàn)。-9-PMC程序框圖三、詳細介紹刀庫盤旋轉部分PMC程序和說明1準備工作自動換刀部分反饋信號:R30.0=1主軸抓刀反饋;R30.仁1主軸松刀反饋,延遲0.2秒是消除信號反饋傳感器安裝誤差,其它信號反饋延遲道理相同;R30.2=1刀杯上(水平位置)信號反饋;R30.3=1刀杯下(刀
4、具垂直向下位置)信號反饋。R30.4=1抓刀機械手在原點位置;R30.5=1抓刀機械手在抓刀位置;K2.6=0德士換刀結構1型、K2.6=1德士換刀結構2型;N00393C2780N0Q394D2733F2789N00396H2795MOOOO-iD7R0030.40-抓刀機械手在原點位置ARM-HMFBXOQ09.1XQ0Q3r5XO0Q?.6MAG_TYPEN00004F17X0009.4X0009.EKO009.6K0002.6000DW4FUPSEMIDELOWEMAGTYPEROO30.5-CHARM-hlIDFB抓刀機械手在抓刀位置K2.6:德士換刀結構XOQ09.4X0009,5
5、$K0002.6WWIIII1UPEMIDSELOWEMAGTYPEK0.5和K2.5設定常用刀庫容量,刀杯計數(shù)器用CdN0025M1618KOOOO.SKOO02.SIS-TOOLS20-TOOLSN002B7M1621KOOOO.5KOO02.B-HF15-TOOLS20-TOOLSN00258O1524KOOOO.5KOO02.5111E-TOOLS20-TOOLSR003T.4Ch32_TOOLR0037.7_Ch24_TOOLR0037.6fl-20TOOLX0005.4X0005.5XO009.6Kft0O2LS10WIIfUPSEMIDLOWMAGTYPEKOQO:”N002S1
6、D1635N002S3H丄45NOO259A1627N00260B1630NOO262F1S40X9.7是刀杯計數(shù)傳感器,R32.1為整形計數(shù)脈沖。R0.4開機延遲0.5秒后等于1,如沒有,在X9.7=1的故障情況下開機,有一個R32.1脈沖,C0(CTR)會自動加1或減1計數(shù),而產(chǎn)生刀杯位置錯誤。K11.4和K11.5為刀庫正反轉保持信號。N002S4J16S0ACTRO032aOX00097SUB24TMHB0005COUN-DLyTOOLCOUNTDELAY0000000064N00265L165SN00266ROO320R00322R0032DROQQO,4IIINIDLYROO32,
7、1-HD-COUN-PLTOOLCOUNTPULSERO032.2-0-322COUN-DLY16G1NOO267A在D100中設定要使用的大徑刀具個數(shù),D104二D100*2+1是最后一個空刀杯,大于D104的刀具號為小徑刀具號,小于等于D104的刀具號為大徑刀具號。如不用大徑刀,設定D0100=0N00272ALG90NO0272E1G99R9091.1BYTAWSJONF0001.1RTIIRTROO52.7ACT-dFD100=0R5091.1BYTFOOO1.1RSTRSTR0052.7ACTD1OO=Gnnnn3L!J1-丄MULD0100BIG-T_NUM0002DQ102D10
8、0-2R004B.4QMULERRERRC5EUB19ADD000D0102DIOOS001D0104B*CUPMUNROOdfi丐ADDERRERR0以下是根據(jù)D100所設定的大徑刀數(shù)量,自動將99送到大徑刀杯相鄰的空刀杯中去。刀具號99表示空刀杯,空刀杯號1、3、5。NQ0274I170BR9Q91,1SIUAW_ONR9091,1CNVIIAW_ONF0001,1RSTRSTR0CS2h7ACT-tFD10Q=0SUB31DCNVB0001D0100BIQ-T_NUMROOS0BIG-T(BIN)BCD-BINERRN00275A1717ROW7ACTjrSUB25DECB0021DI0
9、0=0BR0D5BBIQ-T(BIN)COOQOOOOOOlDRD05DBT=1-16U00278A1733CEN00279E1738FinnoET=13BT_13-16R0051.5ET=:14R0051,6BT=15R0051.7BT=16M002SOI1743NODSaiK1748R9091.IBYTIEGT1R21009gAWS_ONNUMER00527ACTD0001D10D=0R9091.1BYTLTQ11R920099AW_ONNUMEROOS2.7ACTD00D3D100=0-oi-ZSL1pIHa日N002B4A1771R9051.1BYT-xAW_OUR0050.3ACTB
10、T=4ROOSJ.1IHBT_5-8R005i.2IHBT9-12R005J3EIIBT11-160099OUJ_JrNUMED0009-33-N0D294J1840N0D292E1329N00293H00295L1S4G2、T碼到達準備A0.7和A1.2為換刀機械手和計數(shù)器報警;R55.4為T碼等于0或99報警;R32.5是刀具表中沒有此T碼報警;R32.6是T碼刀具在主軸上.延遲0.2秒給PMC判斷時間,條件滿足后T碼完畢。N00296F0007.3AOOOO.7K0011.4akll井4T-TFA7_ATCNOTLCW-WDK0011.5AOOO.L.2R0055.4ROO32.5R00
11、32.4TLCCW-JJDAl0_COUNT=0t99TIlO-TCODER00J2,IITCD=P0T-CD_ARRIVETCODEARRIVEN002975RO0324ACTSUB24TMRB0006T-CDARRIVE-uT-FINIGHD0000000200的情況下,T碼放到在不是主軸大徑刀同D82(BCD)并做一些判斷,TT碼小徑刀交換(K10.6工1)碼等于0或99時報警。E1867H00299I187N00300K1882H00301M1087BIN-BCD82R54.2=1,主軸小徑刀同刀庫大徑刀交換的判斷,此時將主軸小徑刀號存到D106中,為以后主軸大徑刀同T碼小徑刀交換做準
12、備。N00302A1890R9091.1BYT4FAWS_ONR0032.4ACTIIT-CD_ARRIVEqilRI50001COMPD00B2T_(BCD)D0104B-CVP_MUNROOS400TCX3DE-EIG-TLN00303D1097R9091.1BYTAWS_OMR5091.1ACTAws_orrCTfR.1Cnnniou口*丄COMPDOOOOSP-TOOLD01-04B-CUP_MUNROOS4B1_o-_LN00304G1904R0054.1R00S4,0RQ0324R00S2.7IIIISP-BIG*TTCODE-BIT-CD_ARRD100=0LG-TLIVER00
13、S4.20-P1EMALL-BIGN00305H1909R0054l2ACTIIPSMALL-BIGSUB81111MOVE1111DOODOSP-TOOLD0106STORES-TOOLK10.6=1是主軸大徑刀同刀庫小徑刀交換,T碼放到D108把原來放到大徑刀杯的小徑刀D106送到D82,進行第一次交換,換刀后,主軸刀具是小徑刀(D0=D106。W003a6L1915MMQ0307A1323BCD110308E1933MOO309I1941R0054.0ROO54.1R0032.4ROO52.7-Hf-D100=0G-TLIVEK0010.E-iySPB-SMALLKQ010.CRtJOS
14、S.6II*PB-MAE-_STP2RA032,4R0055.4R0049.0a-ERR09TlT-CDAERT=QS99IVEKO010.6ACTTlSPE-SMALLSUB8MOVE11111111DCHOeTORE_-TOOLDD062T_(BCD)R9Q91.1BYTIESUB16COIN0001AWS_ONR0052.7ACTDOOODDioo=agp-rooLD0106STORES-TOOLRQ0S4.50DO=D106BIN-BCILLN00310L148N0D311A1957SUB81111MOVE1111D010BT_TP2DOO02T(BCD)N00312E19S3R909
15、1.1BYTAWSONR00S2.7ACTD1OO=Q廿Blfifl00iCOINDOOOOSP-TOOLD010BT_TP2ROOS44o-D0=D108第一次交換完畢后(R55.6=1),再開始主軸小徑刀同T碼D108小徑刀進行第二次交換,此時把D108放到D82中,進行二次換刀。二次換刀結束后D0=D108T碼在主軸上。KO010R0054,5R0029.5R00304ARMWMFB-HIIISP1B-SMAD0=D106KKEEPR0055.6R0054.4F0001s1B-SSTP2D0=D108RST3、刀庫盤旋轉刀杯號尋找:經(jīng)過以上T碼到達后的準備工作,在各種情況下尋找的刀具號都
16、放在D82中,刀具D82的刀杯號在D86中。當D86的刀杯號等于換刀口位置計數(shù)器CO時(R32.7=1),刀庫盤旋轉位置到達。R32.5是T碼在刀具表中未找到報警。R32.6是刀具以在主軸上。R90?J.1UBYTAW_ONR0037.5|FOOOl1J|LRST16_TOOLIIRSTR00J7.5IIR0032.4IIACT16TOOLWOO313H1970E-STP:r-CD_AKRIVESUB17DCH0016DOOOlDOOS2T_(BCDJD0084GTEP-lR00&6r015-TNON003L4L19B3R909111BYTAWS_ONR0037.C|lFOO011RST20_
17、TOOLIIRSTR0017.6IIR0032.4JIACT20TOOLT-CD_A1?RIVER0055.SB-STP2SDB170020DSCHDOOOlD0082T_(BCD)DOOS4STEP-1R0056.120-TNON00315A1996RSTR0037.7IIF0001.1HII24_TDOLIIRSTROOi7.7IIR0Q32.4IIACTR9051.1BYT24TOOLT-CD_ARRIVEB-SSTP2R0055.6cfTRI7nn94DSCHDOOOlDOO02T_(BCD)DOOS4STEP-1ROOSfi.20-24-TNON003ISE2009R90911BYT
18、IKSUB170032AW_ONDSCHR0037.4IIFOO01.111RSTD0001II-32_TOOLIIRTR0037.4JLR0032.4IIACTDQ082II32TOOLT-CDARRT_(BCD)IVER0055.SD0094STEP-1IIB-S_STP2R0056.3N(J0317I2022LN00318A2027R&0E6.0IH16-T_NOR00E6120-TNOR0056.224-tNORO056.SRQDgi-1RYTJKSUB19nnoojlfAWS_ONADDF0001.1RET1|DOOB4RSTSTEP-lR0032.4ACTH0001T-CDARRI
19、VEIIJDooesBSSTP2T-STEP32-T_NORO032_-NO-TCODETNOFOUNDR004S.1QADDERRERR10E2037N00320H2044RS0S1L1BYTAWS_OBR9091.1ACTAWSOMR5051.1BYT-Xf-AW_ONR9091.1ACTAWSONCTTR1001COIND0082Tfc(BCD)DOOOOSP-TOOLR0032飛TCODESPTLCODECTTRlGfl仃和TCOINDO086T-STEPC0002R0032JQTCODEONPOSITIONT-ON-POSN00321K2D51A0003-5AOOOOb7A7N003
20、22L2059R00B3B3R0036.0GOOGS.4FO001.1HMAGREST*EMGNCMIDORER0*033-2MAGENABLEMAGROTATEENABLENOO323M2064R0032.4ROO55勺R0032,5R0032.6RD032JROO33,2-*IIT=0&99NO-TCODET_CD=PT-ON-POSMAG-EHABLER00330IIT-CD_ARRIVECUP-ROTACUPROTATIONR33.0是刀庫旋轉的條件,當尋找的刀具在主軸上(R32.6=1)或到達換刀位置(R32.7=1),刀庫旋轉停止(R33.0=0)。A0001.3AOOQ1.5AO
21、001.7AO0O3.4A0003.5AOO04.0RO033.3:*0-L亡A13_ARM-Al5ROT-A20OFFKA29_CARRA32_lMIDMCMCSR0055石T1B-S_STP2R0033B0IICUP-ROTA刀庫旋轉分兩種情況:a)K10.6=0和R55.6=0;不是主軸大徑刀換小徑刀。b)K10.6=1和R55.3=1;主軸大徑刀換小徑刀,第一次旋轉到大徑刀杯內(nèi)的小徑刀的位置換刀。R55.6=1和R55.2=1;第一次換刀后結束主軸已是小徑刀,再旋轉到T碼小徑刀具的位置。E213ftNOO33OH2L4SN00331K2152刀庫就近旋轉方向判斷N00324A2073N
22、00325G2086R00374RNO32_TOOLR0911BYTAWSONR00374DIR-HI32TOOLR9091.1PCSAW_OWR0037.4INC32_TOOLR00330R0037.4ACTCUP-ROTA32_TOOLR00377RNOII24TOOLR9091.1BYT*AWONR00377DIRTl24_TOOLR3091.1PO-dFAW_ONR0037.7INC24_TOOLR0033.0R0031,7ACTTlIICUP-ROTA24TOOLSUB60032ROTSUBgROTC0002D0O86T-STEPD0O880024C0002D0O86T-STEPD0
23、O88RO038.3o32_CWRO0362-O24CW&fZC:M_R0037.6RNOA2099NOO327G2112SUB電002020_TOOLR9091.1BTAWSONR0037.6DIR20TOOLR9091.1POAWSONR0037.6INC20TOOLR0033.QR0037百ACTTlIICUP-ROTA2QTOOLR0037.&16TOOLRNOR9091.1BYTJFAWSONR0Q37.SDIR16TOOLR9091.1POROTC0002DOO06T-STEPD0088AWSONR9091.1R003,5TWCAWSON16TOOLR0033PQRO037.5AC
24、TCUP-ROTA16TOOLCF1&百5015C0002nooseT-STEP0068AkJDvROTROOfl.1Q20CW4CCroo8.o-0-16CW&CCN0032aA2126R0038.0R0037=5R0033.1Q-0CW;=1CUP-CiCCCCW(CUPR0038,1R0037.6IIII20_CWiCC20TOOLWR0&3E.2R0037.7IIII24_CWiCC24_TOOLViR0037.4TlII22_CW32_TO0LW自動模式下,R32.7=1時,尋找的刀具到位,旋轉停止。手動模式下,按一次鍵(X29.0或X29.1),刀庫旋轉一個刀杯位置停止。K11.4
25、和K11.5是在旋轉未到位的情況下信號保持。如果旋轉未到位時發(fā)生停電等故障再重開機后,此信號保持并給予報警,同時指示燈(Y25.0或Y25.1)閃爍。按相應鍵(X29.0或X29.1)使刀庫旋轉到位(X9.7=1),故障恢復。N00332A2163R0000.2R0055.0R0013.1R0032.7|_|-|K_AUTO_MODROT_RUNCTFCtCCT-ON-POER0030.2K0011.5YOOOO.3MAGCWRELAYR0D00.3R0033.2G0046.3J0029.0X002.1TlII1HJMODEMAG-ENABKEY1Y00CMAG-CW0.3LER0033.5j
26、r12OM.5-DLY00003X00097TlMAG-CWTLCOUNOOB33E2133R0000.2R0055.0ROOJ3.1R0032.7TlIIIIAUTO_MODROT_RUNCUP-CiCCT-ON-POSER0030.2KOO11,4YOOOOr4Tl0-CUP-UPFBTLCW-HDMG-CCWMAGCCWRELAY11IIJIummodeMAG-ENABKEY11HDCWHDIllr:cH4.JR0000.3R0033.2G0046,3JI0029.0X0D29r1YOOOOr4R0D33.5TIHfMG-CCW120MS-DLY0000.4X000&.7TlJHF-MG
27、-CCWTLCOUN00324I2203N00335K2210N00336M2216N00337A2222Y0000.3MAG-CW00004MG-CCWYOOOO3MAG-CWKQ0114TLCW-HD00004MGCCWX0009.7ACTStTL_COUK0011.5TLCCW-HDXO0Q97HFTLCOUK00114TLCW-HDKOOil5X00097-HIiHHTLCCW-HDTL_COU0000.3口TTH=Annn7TMRBUUUJ0000000130R0033”QCW&CCW120MSDE120MS-DLKOO1140TLCWKEEPTLCW-HDKOO115QTLCCWK
28、EEPTLCCW-HDY0025,0MAGCWLEDMAG-CHYOOOO.3KOO11.4R091.-HFIIIIMAG-CWTLCW-HD0,5HZPLN00338C2228YOOOO4Tl-MG-CCWY002510MAGCCWLEDT_CC-LY0000a4IkK0011兮ii-R9091.6ISTMG-CCWTLCCW-HD05SIZPL刀杯上動作:手動模式下,自動模式下,刀杯下動作:按次鍵(X29.0或X29.1),刀杯上后刀庫再旋轉。有刀庫旋轉信號R33.0-1時刀杯上。自動模式下,M6換刀指令到達和換刀過程中(R29.5=1)刀杯下并保持。機床停電不用時,刀杯有可能停在中間位置
29、,此時給一個開機脈沖(R0.1)使刀杯向上(R29.6)。如果已在上下位置,也順便給一個脈沖(R29.6或R27.7)保持原來狀態(tài)。NOQ339E2234X0D09.7AaOOCI.7R003D.0GQQOB.4YOCOO.3YDOOQ.4A0Q00d5ROQ33+7iiA7ATCNDTL-CLMFB*EMGNCMAG-CWENMAGCUPUPtDOWNENABLEABLER00141IFMS-READYN00341I2251000106-CUP-UPR0000B3X0029a0GO046-3RO033.7GOOOB4R0029-5T1HtJMODEABLEX0029.1TinHDCCROOM
30、.2RQ033.0AUTOMODCUP-ROTAR0029百KPCUPUPY0D01.0R0030.2R0045.01|CUP-UPCUP-UPFEUEiDWER1?MOO343A2272M1III”|AUTCFEHLUPEN-EMCT-Ol!II-POEABLERO0002R00341Y0022.0R0D33.7GD003.4R0032r7Y0001.10-CUP-DWR0029.5RO0297IIKPCUPDWN00340G2244Y0001.1R003G.SR0045.0CUP-DWFBUP&DWERRX0008.6X0008JROOOO.1TDHFCUP叮PCUPDWCUP-DWROQ
31、29r6KEEPCUPUPPLSKPCUPUPN00342Nxoooe.eXOOOB=7RO000.1MF30IICUPUPCUPDWINI-PLSR0029.7KPCUPDWKEEPCUPDOWNPLSX0008.6X0008.7CUP(HFCUPUP四、簡要介紹M6指令到達機械手換刀部分和故障恢復的PMC程序1換刀前準備Z軸已回換刀點,如未完成,產(chǎn)生操作異警ZAXISNOHOME程序中斷。需更正程序,在M6前加G91G28Z0。刀具在換刀位置,如未完成M06等待刀庫盤旋轉到位。在執(zhí)行M06換刀步驟過程中,Z軸自動鎖定。M06執(zhí)行結束,Z軸鎖定自動取消。M06到達R15.3=1,用R34.1
32、=1去執(zhí)行刀杯向下和主軸定位。IR0015.3IIR0032,IXR0032,7IR0Q3O,4IIA0003.1IFA0003POITY0022.0IFR0034.1nIIM6T_CD=SP-POSIIARM-HMFBA2S_NO-TREADY4iA24_HO_TFDHL-LVM6-READYN00344E22BS-M6CUPDOWNPQRINT當R34.2=1時,自動換刀前準備完畢N00346J230411IIKIIIIM6-READYR00i4.21匚ZP3(,ORA!【CUP-1DWFBARM14iIIFINA13_ARM-*EMGHCMCR00S4.1FOO94.2F0045.7R0
33、030.3R0055.1A0001.5G0006.4ARM-STARTROO34.20ARMRUNSTARTARM-START2、換刀步驟采用步進式編程,分為六步:1)刀臂旋轉,抓將要交換的兩把刀具;K10.0=12)主軸松刀和吹氣;K10.仁1,K10.0=03)刀臂旋轉180度,兩把刀具交換;K10.2=1,K10.仁04)主軸停止抓刀和吹氣;K10.3=1,K10.2=05)數(shù)據(jù)交換;K10.4=1,K10.3=06)刀臂旋轉,回初始位置.K10.5=1,K10.4=0;當K10.5=0時,換刀結束。RUNN00352G2352RO034STPlr601N00351E2347KOOIO.
34、OKSTEP!KEEPSTEP1eo-KSTEP1K5TEP2KO010.0KOOIO1R0034.2KOOIO,OR0D30.0R003Q-5TlARM-IXIDFBARM-STARTTlIIKSTEP!TL-CLMFBR0034,3YCOOO.5R0034,d*0STPl,SO1ARM-MTSTP2JUNCLAMPSTEP2HUNCLAMPTOOLRO034-4RO03O11tiTP2.UNiCTL-UNCFBLAMPR0036.0ROO36.2RO03O.1K0010-1MAG_RESTORE_KSTEP2Tl4MAGPLSTL-UNCF&K0010OR00300TL-CLMFBRGQ3
35、4.4RO03Ob1TlSTP2.UNCTL-UNCFBLAMPN00353L2376R00B4.4STP2JWCLAMPKO010.10KSTEP2KEEPSTEP2.UNCLAMPUKOOIO.1KOO1D.2KSTEPSKSTEP3機械手驅(qū)動NOD361A2&49RQ034,2ROO34.3R0010.0R0030.5K0010.1R0035.TlTP1#60FTL-CLMFBARM-MIDFK_GTEP2EARH-STARTYOOOO.SARMMTMOTORRUMR001.0TlMAG_RESTOREROO34.R0030.1K0010.1KOOIOB3IISTP3.lfiOTL-UN
36、CFBK_STEP2K_GTEP4ROO3S.5R0030.0K0010.4ROO3O.4Tl1STP6.HOMTL-CLMFBKSTEP5ARM-HMFB松刀驅(qū)動N00379H2614R0000.3R0030-4XOOOO.lA0001G0008.4Y0000.6TOOLUNCLAMPRO034.2KOO100KOOlO.lIIKSTEP1KSTEP2IIARM-START0000J-fl-SP-AIRUNCLAMPTOOLAIRKOO1D1KOOIO.2T11KSTEP2KSTEP3R0D36.0MAG_RETOREYOOOD.6KOOIO.,3R00362TlMAG_PLKOD10r0K
37、0010,1IHK_TEP1K_TEP2KOO10丄K0010.2K_STEP2K_STEP3YOOOO-6KOOIO.3IITL-UMCKSTEP4R29.5=1是換刀過程中,用此信號進行Z軸自動鎖定。N00377A2E00R41.3=1,M6換刀結束信號N00378G2607RCOLS.3IIK0010,&IFR0C5.EIkRDD33”IIR0030.4IIR0029.irR0035.7IIM6PB-SMA4rB-STP2IITCD=SPIIARMHMFB4rKKEEPuMAG-FI1JLLN003&r*m1a匚R0035.7IIR0052.IIR0014.2IKR0041.3nIIMA
38、G-FINIITCD=SP/rARM-STARuFIN4-MTDR0033.0IKROOJ2,7IKR0030-3RD036-1TlIIMAG_RESTCUP-DWFB361ORER003.0MAG_RETORER003.2X0029.QMAG_PLSROOJt,1361五、刀庫部分的電機保護PMC程序和說明A1.7是刀庫盤旋轉馬達的過電流繼電器(X1.1)保護動作。A3.5刀庫盤旋轉時,相鄰刀杯在2.5秒內(nèi)未到位(沒有記數(shù)脈沖)出現(xiàn)此異警。出現(xiàn)此異警時同時切斷旋轉馬達輸出點(Y0.4=0&Y0.5=0),既馬達停止供電。N0036M3025XOOO1.1ROTMCA0001-7-0AISMA
39、G-ROTMCOVERLOADA15_ROT-N00451A31490000.3R0032.1NAfifcACTMG-COWSUB247MRB0024OOOOOOISOOACI0035oA29CARRA29CARROUSELUNITERRORA0003.SF00-01-1TlA29CARRRSTA1.5是刀臂旋轉馬達的過電流繼電器(X1.2)保護動作。A3.6是換刀過程中當換刀臂旋轉時,任何一步刀臂動作在2秒內(nèi)未到位時出現(xiàn)此異警。出現(xiàn)此異警時切斷刀臂旋轉馬達輸出點(Y0.6=0),既馬達停止供電。N00434X0001.2AOD01.5K3021AllATC-ARMMCOVERLOADA13ARH-MC_R00343ACTSUB24TMRE0025廠STP1,601R0034EII000002000TPiHiaoR0035-5-ILIISTP6*HOMEA0003.5IIIFOO01a1UfARMMCH004523159A30AKMRSTA30ARM.A30MAG-ARMMOTORUNITERRC通過以上保護,幾年來數(shù)百臺機床運行以來,刀庫部分電機無一燒毀。其余部分保護,只要可找到反饋信號,都可以參照編寫。
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